Would using a Jeep bearing retainer eliminate the need for shortening the snout? That adapter plate looks like it would be a pretty simple project for someone with a lathe and a bandsaw, and/or a plasma cutter.
Jerry
Adapter plates solve at least two, and sometimes three of the problems listed here.
1. The S10 T5 factory shaft is too long to bolt a Muncie T5 to a Muncie bell. SOLVED.
2. The S10 T5 factory shaft splines are not cut far enough along the shaft to allow proper clutch disc movement. SOLVED.
3. A (2nd generation)1994-95 S10 T5 has a Ford bolt pattern that is a mismatch to the Muncie bell. SOLVED.
As you are aware, the center bore of the bell correctly aligns the transmission input shaft with the engine crankshaft. An adapter plate usually spaces the transmission far enough away from the bell that the transmission can no longer index inside the bell to maintain that alignment. Therefore, once the adapter plate is bolted to the bell, it must precisely recreate the bell center bore.
The plate I bought has a recess on one side to index the tranny. The other side has a machined ring to index inside the bell center bore. It’s all one piece of solid aluminum. I assume the machining was programmed with a computer. It is very precise.
The bolt holes are all precise as well and all but 2 plate holes have precut threads.
The S10 bell is the same depth as a cast iron SBC or inline 6 bell from the 1960-80s. See photo. The S10 T5 input shaft is right at about 5/8” longer than a Saginaw or Muncie manual tranny. So making the adapter plate 5/8” thick solves the shaft length difference problem as well as the Ford to Muncie bolt pattern difference. If both bells have the same depth, but the S10 input shaft is longer, it means that the S10 4 and 6 banger engine crankshafts are about 5/8” further away from the face of the bell than a SBC or inline 6.
The S10 input shaft bearing retainer sleeve gets trimmed back so it doesn’t interfere with the pressure plate fingers. You will trim off less bearing retainer sleeve if you use a spacer plate.
Vendors sell V8 Camaro T5 input shaft bearing retainers which are the correct length IF NO SPACER PLATE IS USED. Most S10 bearing retainers will show wear on the sleeve where the release bearing slides. In the SBC and inline six applications the worn area gets trimmed off because the sleeve is too long. That gives the bearing retainer a second life because the new release bearing will slide on the sleeve at a different location than it did when used in an S10 application.
I am unfamiliar with the Jeep style T5 input shaft bearing retainers, but I have never found a need to buy one since the trimmed S10 T5 retainer works fine.
The 10 spline Jeep input shaft swapped in for a factory 14 spline S10 shaft eliminates the need for an adapter plate if you are bolting a MUNCIE pattern T5 to a MUNCIE bell. The Jeep shaft spline length is correct and it has 10 splines just like the Chevy clutch disc hub. Trim the Jeep shaft tip about 1/2” and it’s now the correct length WITHOUT an adapter plate. DON’T trim the tip if you use an adapter plate.
Lastly, the 1994-95 S10 (2nd Gen S10) T5 input shafts have 26 splines (1983-1993 S10 have 14 splines) and can be used without trimming if you have a 26 spline clutch hub and use a spacer plate. Of course you still need the adapter plate to mate the Ford bolt pattern to your Muncie bell.