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#13759 03/31/2002 10:47 PM | Joined: Mar 2002 Posts: 53 Wrench Fetcher | | Wrench Fetcher Joined: Mar 2002 Posts: 53 | I have a 59, 235 striaght 6 that is need of a rear main seal. How difficult is this to do ?
Clem 59 Chevy 3600 New Hampshire
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#13760 04/05/2002 5:14 AM | Joined: Mar 2000 Posts: 1,177 Red dot, center of chest ... | | Red dot, center of chest ... Joined: Mar 2000 Posts: 1,177 | Since no one else answered you, I'll take a crack at it. These instructions are for a 216, but I believe the 235 is the same. - Remove rear bearing cap
- Remove old seal from groove and make sure groove is clean
- Insert new seal in groove with fingers
- Using a rounded tool, roll the seal into the groove
- Cut the small portion of the seal that protrudes from the groove flush with the surface of the bearing cap NOTE: To prevent the possibility of pulling seal out of groove a round block of wood the same diameter as the crankshaft flange may be used to hold packing firmly in place while the ends are being cut off
- If it should be necessary to replace the upper half of the seal, it will be necessary to remove the engine from the chassis and remove the crankshaft
- Replace cap and adjust bearing
Some guys have had a real hard time getting that seal to stop leaking, so make sure you buy a quality seal. | | |
#13761 04/05/2002 3:34 PM | Joined: Jan 2000 Posts: 591 'Bolter | | 'Bolter Joined: Jan 2000 Posts: 591 | Clem: If you do a search on this, you will find that there have ben significant discussions on this. There have been plenty of experiences and points of view exchanged on this topic. I know that when I followed those threads I learned a lot about what I originally thought was a fairly simple repair. My experience with the "rubber" replacement seals, which install fairly easily since they come as two halves, has been poor. That's why when I rebuilt my 261 I made sure it was the original-type "rope" seal. So far (knock on wood) it seems fine. | | |
#13762 04/05/2002 6:19 PM | Joined: Dec 2001 Posts: 146 Member | | Member Joined: Dec 2001 Posts: 146 | Donsz
Is there any type of neoprene oil seal available for the 261? Never heard of it here in Brazil!!
Alexandre Garcia
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#13763 04/05/2002 6:50 PM | Joined: Jan 2000 Posts: 591 'Bolter | | 'Bolter Joined: Jan 2000 Posts: 591 | Alexandre: Yes there is, it is some type of compound, somewhat like neoprene I guess. If I remember correctly, each half has a spring internally embedded to provide tension (I guessing). I was able to get them at NAPA auto parts here. I tried two of them and while they helped, they didn't stop the leak entirely. Others have had the same experience, while some have had them work for them. I actually got a set in my 261 gasket- engine rebuild kit. If I still have it, I would be glad to send it to you if you can't acquire one locally. | | |
#13764 04/05/2002 6:53 PM | Joined: Jul 2000 Posts: 962 Shop Shark | | Shop Shark Joined: Jul 2000 Posts: 962 | Supposedly the 53-54 1st series 235s used a 2 piece rope seal. The 55-62 2nd series engines used a 2 piece neoprene molded rubber seal.
The replacement rope seals are no longer made with asbestos. The asbestos in the old ropes made for a better seal against the crank surface. Stovebolt engine company has some NOS asbestos seals left.
I don't know if the ropes will work in a 2nd series engine, or if you have to use the neoprene seal in them.
The upper half of the neoprene seal will rotate out easily. It is possible to replace the upper half of the rope seal too. It requires a rope seal installer available at good auto parts houses. But if the crank surface is pitted or worn, it won't seal up anyway unless you get the crank polished.
These engines leaked oil from the factory anyway. The dealers would put cardboard or wax paper under them to keep the oil off the showroom carpet. A 235 is like an old harley. If its not leaking, its low on oil!
chip
Preaching the Hot Rod Gospel according to the 4-stroke apostles:
Suck, Squish, Fire and Fumes
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#13765 04/05/2002 7:04 PM | Joined: Dec 2001 Posts: 1,745 Member | | Member Joined: Dec 2001 Posts: 1,745 | I have my 235 down to one small oil leak. The fuel pump. Should be easy to fix. The new asbestos rear seal is bone dry.
54 3100 with 235 62 flatbed dump C60 with 261
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#13766 04/05/2002 8:55 PM | Joined: Mar 2001 Posts: 327 Cruising in the Passing Lane | | Cruising in the Passing Lane Joined: Mar 2001 Posts: 327 | Clem, If you would email me I can send you some instructions for changing the rear oil seal that are "blonde" proof. I have sent them to many other Bolters on here, with nary a complaint. This covers both wick and neoprene type seals. This WORKS and takes about an hour. [email protected]
Oly in Oregon Rest in Peace1945 GMC COE Victory Truck 1953 Willys CJ3B 1955 Chevy 1st series 3/4-ton 1958 WIFE Last series Never say "Whoa" in a mud hole
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#13767 04/06/2002 2:36 AM | Joined: Mar 2002 Posts: 53 Wrench Fetcher | | Wrench Fetcher Joined: Mar 2002 Posts: 53 |
Clem 59 Chevy 3600 New Hampshire
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#13768 04/08/2002 2:13 PM | Joined: Dec 2001 Posts: 146 Member | | Member Joined: Dec 2001 Posts: 146 | Donsz,
Thanks, trhe deal is very simple: the 261 is somewhat common in the classic car scene here because of the chevy trucks produced here during the 60's using them. From times to times, someone asks me to assemble one. Like all other bigger american made engines available here, they use the rope rear seal. I assembled a lot of 318 Mopars, and for these ones I can get a seal for the Magnun 318 for Cherokees(part is available here, no problem, and works perfectely, no to mention that it is inexpensive) so I naturally assumed that the same process on a 261 would be desired. If You have one laying around of course I want it. The only issue is how to pay You for this, since the bank charges me a US$50,00 fee for any amount of money send overseas. Thanks anyway!!
Alexandre Garcia
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#13769 04/08/2002 6:16 PM | Joined: Jan 2000 Posts: 591 'Bolter | | 'Bolter Joined: Jan 2000 Posts: 591 | Alexandre: Email me your address, if I still have it, I'll send it to you. No payment needed, it's not doing me any good. If it helps you, then great. Don | | |
#13770 04/09/2002 1:55 PM | Joined: Dec 2001 Posts: 146 Member | | Member Joined: Dec 2001 Posts: 146 | Donsz
Thanks a lot, fellow!
Alexandre de Souza Lima Garcia
Alexandre Garcia
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#13771 04/09/2002 2:03 PM | Joined: Dec 2001 Posts: 146 Member | | Member Joined: Dec 2001 Posts: 146 | Donsz
Thanks a lot, fellow!
Alexandre de Souza Lima Garcia
Quadra 05, Conjunto C, Casa 46 Sobradinho, DF Brazil CEP 73030-053
Donsz I have some rope seals here, that I have no use for, they are best we have, with asbestos, want me to send them to You? If so, send adress!
Alexandre Garcia
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#13772 01/07/2003 5:08 PM | Joined: Dec 2002 Posts: 176 Shop Shark | | Shop Shark Joined: Dec 2002 Posts: 176 | Originally posted by chiphead: A 235 is like an old harley. If its not leaking, its low on oil!
chip hahaha Oh that's just great.... NOW you guys tell me!!! After I bought one. 
Then you will know the truth, and the truth will set you free.
- Jesus -
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#13773 01/07/2003 6:25 PM | Joined: Dec 2001 Posts: 1,745 Member | | Member Joined: Dec 2001 Posts: 1,745 | Man I read half those posts before I looked at the date. Dejavu
54 3100 with 235 62 flatbed dump C60 with 261
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