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Mod | | | Forums66 Topics128,049 Posts1,055,691 Members48,426 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Jul 2009 Posts: 76 'Bolter | | 'Bolter Joined: Jul 2009 Posts: 76 | Got a way to test a starter / solenoid while on the car? | | | | | Joined: Nov 2005 Posts: 6,100 'Bolter | | 'Bolter Joined: Nov 2005 Posts: 6,100 | Hy Tim-o, please remember to tell us the year and size of truck you are inquiring about, also what exactly is the symptom you are trying to cure? This question probably should be in the electrical forum. | | | | | Joined: Jul 2009 Posts: 76 'Bolter | | 'Bolter Joined: Jul 2009 Posts: 76 | Sorry - it was a hasty post... 1966 C10- 250 Powerglide…. Shorted between the posts with a screwdriver... starter engaged. Then tried key... bada boom... starter worked. I'm thinking it's new starter and solenoid time... it failed a couple of weeks ago and the old hammer on the case trick worked...
Last edited by Tim-o; 07/29/2019 8:41 PM.
| | | | | Joined: Jul 2019 Posts: 48 'Bolter | | 'Bolter Joined: Jul 2019 Posts: 48 | You might be able to take the sol. apart and clean up the contacts, sometimes they get enough damage from arcing that the connection gets intermittent. | | | | | Joined: Mar 2019 Posts: 202 'Bolter | | 'Bolter Joined: Mar 2019 Posts: 202 | You could just rebuild the solenoid. I picked up a rebuild kit from O'Reilly's for less than $20 for my '60 Impala.
-Kevin
This is what happens when you live with a house-full of women, the wife and daughters name all the cars: 1960 Impala - "Frankie" (Frank Sinatra) 1961 Apache - " 'Mater Jr." (wrecker) 1965 Corvair Monza Convertible 1967 C20 "Ol' Blue" (hidden in a log cabin for 30 years) 1972 SuperBeetle Convertible - "Juliet" 1976 SuperBeetle Convertible - "Olaf" 1988 Alfa Romeo Spider Veloce - "Romeo" | | | | | Joined: Feb 2004 Posts: 29,771 Kettle Custodian (pot stirrer) | | Kettle Custodian (pot stirrer) Joined: Feb 2004 Posts: 29,771 | The problem is probably not in the solenoid. Since the initial solenoid "pull-in" winding that engages the starter drive gear before the armature starts turning uses the starter armature to provide its ground, the most likely cause of an intermittent "no crank" situation is either worn starter brushes or a dead spot on one of the commutator bars on the armature. Either way, you'll need to disassemble and rebuild the starter, (NOT the solenoid) or just replace the entire assembly, solenoid and starter together. I can find only one person in my neighborhood who knows how to rebuild a starter properly- - - - -and I do that by looking in a mirror! Others, including my son and grandson who have both worked as professional "mechanics", are parts changers, not journeyman mechanics! Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
| | | | | Joined: Oct 2018 Posts: 112 Shop Shark | | Shop Shark Joined: Oct 2018 Posts: 112 | I'm with HRL -- probably a dragging armature. New bushings at less that $3.50, and a starter disassembly will likely cure it. But given you have to pull both ends off the starter, it'd be prudent to replace the brushes as well. But a warning here; the brushes are a real pain. They're spring loaded, which makes getting them collapsed enough to re-insert the armature and reassemble the a starter quite challenging. Unless you have real fuzzy feelings for that starter; given the cost, I think it'd be money well spent to simply buy a new one.  Chris
'64 Chev C20 LWB stepside (Ol'Blue)
| | | | | Joined: Feb 2004 Posts: 29,771 Kettle Custodian (pot stirrer) | | Kettle Custodian (pot stirrer) Joined: Feb 2004 Posts: 29,771 | It takes me less than 30 seconds to position the brushes so I can slip the armature into place, and they hold themselves back until I'm ready to release them. It's a trick I learned in the late 1950's and it's worked ever since. All it takes is a short ring of exhaust tubing just a bit larger than the diameter of the armature. A piece of PVC pipe would also work well, most likely. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
| | | | | Joined: Oct 2018 Posts: 112 Shop Shark | | Shop Shark Joined: Oct 2018 Posts: 112 | That sounds sounds like a great solution. I usually use a "wire twist" often found on new cables, and wire to keep them wound. I collapse the brushes, and feed the "twisty" through one of the vents, around the brush, and out through another vent, and twist it up. The brushes are so collapsed, as to not interfere with the stator when inserting the armature.
Chris
'64 Chev C20 LWB stepside (Ol'Blue)
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