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Mod | | | Forums66 Topics128,077 Posts1,056,034 Members48,433 | | Most Online14,466
Apr 26th, 2026 | | AD Chevy Trucks  Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
Lots of work on Brad's part ... pure enjoyment (and references) for you!
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| | | | Joined: May 2006 Posts: 5 Junior Member | | Junior Member Joined: May 2006 Posts: 5 | I talked to a guy who has a process that repairs rusted steel panels. Sandblasts to white metal, installs a copper backing plate then sprays metal with a mig welder with an air assist (made by Miller about 15 yrs. ago). I saw some amazing before pics & fantastic finished fenders & doors including a 40's convertable, that he did years ago. The pics show being able to see ALL the way through the door on the right from the left side. Very impressive but that car was garaged & probably not a daily driver. Anyone have experience with this process? Long term? | | | | | Joined: Feb 2006 Posts: 395 Shop Shark | | Shop Shark Joined: Feb 2006 Posts: 395 | have a shop about 2 miles from me in Iowa that does that have seen before and after..owner says if rust out is large you still have to install repair sheet metal..no warpage as temp of metal from spray welder is around 120...whey are few and far between in my area as there dealerships are protected..doc | | | | | Joined: Feb 2001 Posts: 164 Shop Shark | | Shop Shark Joined: Feb 2001 Posts: 164 | Probably one of the best I know of is Rich Mischel at RJ's Rust Repair up near Graham WA. The man has made a pretty nice living doing this long term.
He's also a Zero Rust dealer is how I know of him. | | | | | Joined: Aug 2005 Posts: 124 6 heaven | | 6 heaven Joined: Aug 2005 Posts: 124 | I would like to know more about this process,any details would be appreciated. | | | | | Joined: Sep 2001 Posts: 29,269 Bubba - Curmudgeon | | Bubba - Curmudgeon Joined: Sep 2001 Posts: 29,269 | | | | | | Joined: Oct 2001 Posts: 3,458 Extreme Gabster | | Extreme Gabster Joined: Oct 2001 Posts: 3,458 | My dad used to manage a paper mill where they did this in place to build up the surface of a warn out Yankee dryer. Very impressive.
Paint & Body Shop moderator
A lone amateur built the Ark. A large group of professionals built the Titanic. | | |
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