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Joined: Oct 2000
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I wrote this a couple of years ago and just found it while rummaging through my computer. It just touches the surface of the subject, but may be useful to some of you.
>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
Basics of gun travel
The sequence of how you walk around a car painting is really “learned”. If you understand the “why” the “how” will come to you.
I started out painting lacquer completes on restorations in the late seventies. My boss preached a lot of tricks and they have provin to hold up over the years.

On a 15 coat lacquer job you definetly didn't want the dry spot in the same place with every coat, so you have to “move it around” he would say. This has always stuck in my head, move the dry spot around or "chase" it . I start at a different point every coat, so that dry spot is moved, every coat. As you enter and exit a panel, you must do this little "dance" with the dry spot.... Coaxing it along from one panel to the next.

Doing the roof first lets it stay wet while you go on. If you do the hood first and then the roof, the overspray from the roof falls on the hood and "dries" it. This is what happens with every panel, it is just on a smaller order.

As far as "carrying" the gun, this is a long learned skill. But the basis is the idea that you are a ROBOT and you are to hold the gun a certain distance from the surface of the panel. This distance MUST BE maintained. The height is the same way, as you go across the panel (commonly called "down" the panel even though you are not going "down" but across) the height MUST BE maintained. So your overlap % is maintained. These two things are what keeps each coat uniform with an equal/even about of product being applied.

So with this in mind what ever YOU do to "make" the gun do this is up to you.
Some of us look like a Ballerina painting, others a mechanical robot.

All the time I spent boxing helps me a bunch. I stay on the balls of my feet with knees bent and carry the gun out in front of me. Everything that happens between the gun and the soles of my feet is a fluid motion. I watch the paint hitting the surface, and with my peripheral vision look ahead for where the gun has to go.

You need to separate the body and the gun and think about "where" the gun needs to be, your body will make it go there.

I remember watching a pinstriper (who was a childhood friends dad) stripe a very long front engine rail, he just walked backwards down the length of it with his hand flowing over the top of the rails in the same fashion I have talked about here. His Dagger brush left PERFECT stripes, it was amazing. Well holding a spray gun is no different. After a while you can walk down a 40' semni trailer and the pass you are spraying looks like that pinstripe!

Practice on a car with no paint, just move up and down (across) the panels holding the gun that perfect distance. If you waver, it isn't the end of the world, there are many factors to "makeup" for your "mistakes" but the closer you maintain the gun to perfection the better your work will be.


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
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Martin, great explanation. I liked the part about being a robot! I have written lots of motion control code for painting robots to get uniform coating thickness. There is always some wierd dynamic in the corners and creases that the operator can tweak to make it right, but overall, it is smooth, consistant, speed and overlap that gets the job done best. smile

We are working on robot control fiberglass chop sprayers now . . . getting people out of the chemicals is a big push in composite tooling manufacture these days.

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Kool stuff Ken. I just recently went on a walking tour through NUMMI here in Fremont Ca. If you don't know it is the old GM plant where both of my '65 Skylarks were made. GM and Toyota joined to make cars here after the plant was closed.

The robots were particularly interesting, especially to my five year old boy!

In the training dept they had one that drew a Spiderman with three different colors to give to the kids. Another one was tossing a basket ball about 15 feet into the basket....EVERY time. Programing those has got to be a litte fun, even if it is your job. smile


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
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Martin
Do you paint say the front fender top to bottom then the door top to bottom then the quarter pannel top to bottom and so on around the car. or one side all the way working down?


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