BUSY BOLTERS Are you one? The Shop Area
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Mod | | Forums66 Topics126,781 Posts1,039,301 Members48,100 | Most Online2,175 Jul 21st, 2025 | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | I bought a nice wire crimper last week. I am about to order and install all new wiring in my 1965 C10 (AAW Classic Update Kit). This wire crimper comes in several different packaging options. Some have 5 crimping dies and mine has 7 dies. It was only $7 more for the extra 2 dies. I think this will be the only wire crimper I will ever need. Wire crimper - ratcheting style Link to all the photos in my Photobucket album HERE.
Last edited by Lugnutz; 05/18/2015 11:41 PM.
| | | | Joined: May 2006 Posts: 8,351 'Bolter | 'Bolter Joined: May 2006 Posts: 8,351 | I have the same one, actually, 2 of them. One to keep at home, the other for work.
Bill Burmeister | | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | I have the same one, actually, 2 of them. One to keep at home, the other for work. No instructions came with mine. Can you tell me how to adjust the tension with the little star? What tension is yours set at? I see the little + and - marks but I guess I'd like more info from someone who's got hands on experience with this tool. | | | | Joined: Dec 2000 Posts: 3,399 Gas Pumper | Gas Pumper Joined: Dec 2000 Posts: 3,399 | So where did you get it? I have one just like it, but no extra dies. Mine just uses the red/blue/yellow. It was a HF special, but I like it alot. I can see the need for other dies. I have not heard of the ability to adjust tension, so I will learn something new too. | | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | So where did you get it? I have one just like it, but no extra dies. Mine just uses the red/blue/yellow. It was a HF special, but I like it alot. I can see the need for other dies. I have not heard of the ability to adjust tension, so I will learn something new too. My friend had model 18920 which has 5 dies. I looked for the same 18920 on eBay and found that they sell the 18960 which has 7 dies for only a few dollars more. Here are a few pics of the adjustment wheel. Wheel location [size:11pt]Close up of adjustment wheel.[/size] | | | | Joined: Mar 2010 Posts: 10,059 Renaissance Man | Renaissance Man Joined: Mar 2010 Posts: 10,059 | Cool tool! But I don't think that I can wait until Father's Day for it.
1952 5-window - return to "as built" condition | 1950 3100 with a 235 and a T-5 transmission
| | | | Joined: Dec 2000 Posts: 3,399 Gas Pumper | Gas Pumper Joined: Dec 2000 Posts: 3,399 | As much as I don't like crimp on connectors, I end up using them anyway for shop stuff. I never understood how one of those really thin crimpers were sufficient for crimping those connectors. I guess if you crimp them a few times in different places.
This tool is wide and crimps everything very securely. Its ratcheting action stops in just the right place. The handles feel comfortable too. Lugnutz, it looks like you just loosen the phillips head screw enough to lift the wheel and put it in the next hole. My HF special doesn't have that, but works great anyway. | | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | Lugnutz, it looks like you just loosen the phillips head screw enough to lift the wheel and put it in the next hole. My HF special doesn't have that, but works great anyway. After I examined the adjustment wheel a bit more, I asked myself, "Why are there 3 hole positions for the set screw? One would seem sufficient, so why 3?" If you look carefully, you can see that only one screw hole at a time will line up with the notch in the adjustment wheel. That way, if you want just a little bit more tension, you can fine adjust without moving the wheel a full notch. That will give at least 3 positions options per notch on the adjustment wheel = 18 positions. Each minor adjustment would require moving the screw to a diffierent hole. For a major adjustment, the screw would stay in the same hole.
I will post some pics once I buy my new wiring kit and make a few crimps.
Last edited by Lugnutz; 05/20/2015 1:57 AM.
| | | | Joined: Jan 2008 Posts: 4,903 'Bolter | 'Bolter Joined: Jan 2008 Posts: 4,903 | I have a half a dozen crimpers that I bought from Del City many years ago.
http://www.delcity.net/store/Ratchet!Style-Crimping-Tools/p_10382
If I were the only one using them, I would probably consider a crimper with changeable dies, but the dies would get lost around our shop pretty quickly. For repairing engine harnesses, bulkhead connectors and weatherproof connectors, crimping is the only option and it takes the correct crimper for the type of connector as well as wire gauge. I used crimpers a lot back in the early 90's when I retrofitted trucks that were born with mechanical engines with electronic N14 engines. When you use the proper crimper for the terminal, you don't worry about tension. With the proper ratcheting crimper, you just squeeze as far as it goes and you will have the proper crimp. We always do the "tug test" just to make sure. | | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | I contacted the company that made my new crimper. I asked for instruction sheets. They replied within 24 hrs. I was impressed. Then very disappointed with their reply. They showed me a link to a very poorly made video made by them. The video showed 2 different tools in use. That was it. I already knew that you put the end of the wire into the connector and squeeze. A moron would know more than they explained on the video. So, they need to hire a new man for their public relations position. I guess I'll just figure out the details by trial and error. | | | | Joined: Sep 2006 Posts: 2,393 Shop Shark | Shop Shark Joined: Sep 2006 Posts: 2,393 | I think I saw a good instructional wire crimping video on American AutoWire web site at one time. Take a look.
Drew
| | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | I agree. They have good customer support. I've seen that video. | | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | BUMP!
Update! I used this crimper tonight and it's AWESOME! ONE SQUEEZE correctly folds the wire terminal at both places. Correctly rolls and folds the terminal at the bare wire AND the insulation AT THE SAME TIME!
See the pics of my crimps in this Photobucket link. | | | | Joined: Dec 2000 Posts: 3,399 Gas Pumper | Gas Pumper Joined: Dec 2000 Posts: 3,399 | As an old Air Force technician, I got in the habit of soldering the ends before crimping them. I also use heat shrink tubing alot. HF has tons of that stuff in colors, longer lengths, etc. It is a great tool!
Another issue I am resolving just now is stripping and crimping spark plug wires. I am seeing in forums and how-to's everywhere that you just purchase the tool. Its another crimper/stripper, but specialized for that purpose. I gotta get a bigger toolbox, or just break down and do what John did and get cabinets! | | | | Joined: Sep 2011 Posts: 2,917 'Bolter | 'Bolter Joined: Sep 2011 Posts: 2,917 | Another issue I am resolving just now is stripping and crimping spark plug wires. I am seeing in forums and how-to's everywhere that you just purchase the tool. Deve, Not bragging here, but this crimper tool says on the box label for die #18929 "For 8mm and 8.5mm spiral core spark plug wire. Strips the insulation, crimps the spiral core to the spark plug terminal, and crimps the terminal to the spark plug wire insulation."
You would not need another tool, just this one. Look for the Master set which has even more dies. | | | | Joined: Jan 2008 Posts: 4,903 'Bolter | 'Bolter Joined: Jan 2008 Posts: 4,903 | I have well over $1,000 worth of 3M crimpers that I purchased from Del City as I needed them. It looks like this little gadget is capable of making all the crimps I am capable of doing. The only difference is that I can just grab the correct crimper and make the crimp and don't worry about any setup time. If I were doing an occasional crimp as a hobby, I would certainly get one of these crimpers. I still use old Packard 440 and don't worry about the neighbor's TV set. It strips with just about any stripper. | | | | Joined: Nov 2006 Posts: 2,544 Shop Shark | Shop Shark Joined: Nov 2006 Posts: 2,544 | I have a one of those style crimpers and it does a good job. I have soldered the connections but in recent years I have stopped doing this, I've found that the flux in the solder must cause some long term corrosion issues and the connections seem to deteriorate with time. | | | | Joined: Dec 2000 Posts: 3,399 Gas Pumper | Gas Pumper Joined: Dec 2000 Posts: 3,399 | Interesting. One of those cases where you think you are doing a better job and maybe you are not. I can see flux being a problem over time. Another opportunity to do research! Goody! | | |
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