Click on image for the lowdown. 
====
| | | Forums66 Topics128,184 Posts1,057,266 Members48,467 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
Lots of work on Brad's part ... pure enjoyment (and references) for you!
| | THANKS!
For helping keep this great
old truck web site
on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Jun 2014 Posts: 152 'Bolter | | 'Bolter Joined: Jun 2014 Posts: 152 | anyone know of any vendors?
thanks
| | | | | Joined: Feb 2000 Posts: 988 'Bolter | | 'Bolter Joined: Feb 2000 Posts: 988 | We will need more information about the vehicle that you are working on before offering a vendor?
Brian Moore 1949 3100 5 window Deluxe "Today is better than yesterday, but not as good as tomorrow" | | | | | Joined: Jun 2014 Posts: 152 'Bolter | | 'Bolter Joined: Jun 2014 Posts: 152 | Im such a twit! thanks brian. I dont know, recently I think Ive started to lose my marbles a bit...must be getting old.
its for a 49 3100.
| | | | | Joined: Feb 2009 Posts: 269 'Bolter | | 'Bolter Joined: Feb 2009 Posts: 269 | Dr. Mike, When I converted to disk brakes, I purchased the brake lines separately. It also helped that I purchased the brake lines from the same vender that I got my brakes from. They were all OE steel and strait. It will take a flaring tool, tube cutter, fittings, and a bending tool. Now I don't know all the exact names of these tools but you get my point. Your might want to look to see if your Master brake has a proportioning valve or such. I am not a brake guy but with a little home work and research, you can look to a vender and know what they are talking about. I believe your 49' has has the brakes on the firewall?
Bread . | | | | | Joined: Jun 2014 Posts: 152 'Bolter | | 'Bolter Joined: Jun 2014 Posts: 152 | wasted the whole darn weekend trying to make my own brake lines
i tried using that darn flaring tool every possible way, tried everything but always the flares went off center - gave up
it shouldnt be that hard. crap tool.
ill never be tempted to make my own lines again - lifes too short!
| | | | | Joined: Nov 2006 Posts: 2,544 Shop Shark | | Shop Shark Joined: Nov 2006 Posts: 2,544 | If the cuts on the tubing are not square you will have trouble getting the flare centered. | | | | | Joined: Dec 2006 Posts: 206 Shop Shark | | Shop Shark Joined: Dec 2006 Posts: 206 | To get a good flare every time you need to do the following
Cut the tube with a cut off wheel or hack saw never with a tube cutter. Tube cutters harden the tube. Put the tube in the holder and file it flat. Chamfer the out side edge slightly and debur the inside. Line it up in the tool and put a drop of brake fluid on the little insert where it contacts the tube. do the first bend and then another drop of brake fluid and do the second bend. You can also use copper nickle tubing (NiCopp). It flares like butter and is much easier to form without kinks.
| | | | | Joined: Jun 2014 Posts: 152 'Bolter | | 'Bolter Joined: Jun 2014 Posts: 152 | yup did ALL the above and more and they would still came out off center each time.
1/4" line was much better but 3/16" steel was too difficult to be of any use. cu maybe better but cant imagine how hard sus must be.
The tool design is useless. it shouldnt require a level of difficulty this high. im sure its `possible` to make a flare with this tool - some how - but the level of difficulty to do so at least on 3/16 steel is unacceptable.
in the end the threads on the tool clamping nuts stripped! looks like its made out of potmetal! useless rubbish.
grrrr | | | | | Joined: May 2005 Posts: 8,983 Sir Searchalot | | Sir Searchalot Joined: May 2005 Posts: 8,983 | I buy sections of tubing at local flaps and join together. They have flared fittings on both ends. NO flaring. Find out the lengths they have, draw it out on paper, get as close as you can and give an extra bend here and there to shorten run. Use couplings, elbows, tees, etc. to accomplish. Easy. I have no idea what is available locally in Japan. So may not be best for you.
Right is right, even if everyone is against it, and wrong is wrong, even if everyone is for it. - William Penn | | | | | Joined: Nov 2006 Posts: 2,544 Shop Shark | | Shop Shark Joined: Nov 2006 Posts: 2,544 | I would say that your 3/16 die has been damaged. If they get a nick in the face it will never make a decent flare. I have also seen the little pin that goes into the brake line bent and that also will prevent a decent flare. Look up a Snap On tool dealer and buy one from him, they are have a lifetime warranty and are usually much better quality than the off-shore get a deal tools. | | | | | Joined: Jun 2014 Posts: 152 'Bolter | | 'Bolter Joined: Jun 2014 Posts: 152 | I buy sections of tubing at local flaps and join together. They have flared fittings on both ends. NO flaring. Find out the lengths they have, draw it out on paper, get as close as you can and give an extra bend here and there to shorten run. Use couplings, elbows, tees, etc. to accomplish. Easy. I have no idea what is available locally in Japan. So may not be best for you. yup this is the way i decided to go, bought some premade lengths that were long enough | | | | | Joined: Jun 2014 Posts: 152 'Bolter | | 'Bolter Joined: Jun 2014 Posts: 152 | thanks don,
I took a close look at the pin and sure enough it is bent almost imperceptibly at a slight angle - can hardly see it, but its there.
maybe that was a contributing factor. | | |
| |