I use a Makita grinder (4 inch) with the thin grinding disk, mark my cuts carefully, and dive in. I butt weld everything using butt weld clamps and very careful welding to not warp the metal. If done carefully, you cant tell the panel was ever replaced. I use a wire feed mig and a lot of patience. Ive replaced everything available for these trucks at one time or another, and the steps are always the same.


Deve

1950 Chevy 3100 Deluxe Cab
1950 Chevy 3100 Standard Cab
In the Stovebolt Gallery
The Think Tank
More info and tips at Deve's Technet