yes, a pic of the damage would help, won't be 'topsoil', but very fine rust particles from the unpainted side of the metal, wetted by condensation or leakage - drying it out will only work til the next time you wash the truck or are out in the rain wink

the cowl is the firewall back to the "A pillar" [front door jambs] - the vent right in front of the windshield is the 'top of the cowl' - that air inlet feeds a chamber that goes both ways inside the cowl to the plenum boxes on each side under the backs of the fenders [the rear top of the fender bolts to the box], which in turn feed the kick panel outlet vents .... the bottoms of that cowl air chamber [below the side boxes] have a small drain so that water that gets in the air intake should run right out [flush from the top with a garden hose and see where it comes out] - that drain gets plugged with rust particles, road dirt, evergreen needles and leaves - you'll probably find it rotten down there

further, the lower hinge pockets are close to that air space, and in turn collect water from poor door seals [the 'dogleg' is a bad design] ... if you remove the small kick panel covers and the inner louvered vent panels you can check it all out, more so with the fenders off - any holes you cut will have to be patched, "capable" or not wink the assembly manual is a good reference, that whole area is a common problem for the series, the only patch panels available from the vendors are for the hinge pocket areas, the face and the pocket itself

Bill


Moved over to the Passing Lane

"When we tug a single thing in nature, we find it attached to the rest of the world" ~ John Muir
"When we tug a single thing on an old truck, we find it falls off" ~ me
Some TF series details & TF heater pics