yes the TF doors are always a pain, but with all the pieces you've replaced it isn't at all suprising they don't fit well .... if you're real comfortable with the porta-power you might have some luck getting things closer, I un-tweaked one that'd been in a wreck, but it's real unusual to find one with good even gap all around .... the problem of good gap outside and wide inside is likely from the roof repairs, but also isn't uncommon

Bill


Moved over to the Passing Lane

"When we tug a single thing in nature, we find it attached to the rest of the world" ~ John Muir
"When we tug a single thing on an old truck, we find it falls off" ~ me
Some TF series details & TF heater pics