You've found that the bumper bracket are spring steel that's pretty much harder than woodpecker lips. You'd have to heat the area around the holes red hot to take the hardness out of them, but doing that would compromise their strength. An abrasive burr (not carbide or high speed steel) would probably work, but it would still be slow going. Or a plasma cutter, but that might affect the strength as well.


Kevin
1951 Chevy 3100 work truck
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1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.