Not too familiar with AD but I don't see any "interior" rust out. Try to stick to the rule of only replacing rust, not a whole panel.... except where it is necessary to cut a little more to attach a patch using a more practical/favorable method. I.E. land on a ledge/spot weld flange/access for welding/backer.

At least one of your pics shows a pillar/hinge pocket not a cowl.

Interior light or heavy surface rust can be: reach-in spot blasted, wire wheeled or just scraped. Vacuumed. Then apply Rustoleum Reformer spay-on or Ospho or any type converter or encapsulator you like. That's exactly what those products are for.
Read all

I would just make a flat patch for that pillar using a left over piece from some other patch. I would use a thick used grinder wheel to round out that bad welded inside corner radius.
But most of this is from just seeing a few pics from a far away place. Your informed judgment is best. Many other members here with patch experience.


Right is right, even if everyone is against it, and wrong is wrong, even if everyone is for it. - William Penn