Have a picture of the frame rail as they extend out the front?
I ask because the 1 ton and the 4100 1.5 ton have a lot of similarities and the frame at the front is one of the differences, otherwise the frames are nearly the same given the same 137" wheelbase.
Could be you have a 4100 frame and not a 3800 frame?
I'm unclear how this relates to the fit of the grill...