Here's a trick I have heard - but not tried - if you have a MIG.

Make sure the surrounding metal is clear of all rust before welding up. Sandblasting best, wire brush good 'nuf.

Buy a big hunk of copper with a flat surface, and press it up against the back of the hole. Then weld the hole up. It acts as a heat sink (preventing a larger hole) and doesn't get welded to.

Try this on a scrap piece of metal first, of course! smile I'm only relating what I've heard...

Or was it brass? See, I can't remember...

-Boyo


'48 Willys CJ-2A / '55.1 Chevy 3600 / '66 Austin-Healey 3000 / '04 Volvo wagon (parenthood!?)