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Joined: Sep 2015
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'Bolter
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Thanks for the introduction, John. This is a great site!

First, some backround
I have always been interested in old cars and trucks, and I knew that when I was able to buy my first car, I wanted something older than 1975. So, about 2 years ago, when I got a chunk of money from my grandparents for helping them sell a Sportsmobile 4x4 Camper that they inherited, I started looking. At the time, my family was renovating a house, and we did not have a truck, so I decided I needed a pickup, something I could drive now and restore later. Being a die-hard GM fan, I was looking for any GMC or Chevy light or medium duty truck between 1936 and 1972. While doing some internet research so I would know what to look out for, I came across Woogeroo's (very helpful!) 60-66 buyer's guide, which led me to this site. Four months later, after looking at about a dozen trucks I found this one on craigslist in West Virginia, advertised as only needing brake lines and a fuel pump to be driveable (1st picture). I went to look at it, and saw that it also had a sizable dent in the drivers side of the cab, but that would just be a little welding and some hammer work, right? The engine didn't run, but turned over easily, and it appeared to be the original straight 6 with the 3 speed column shift transmission, which where both things I was looking for. It had most of the typical rust issues to one degree or another, but overall it looked to be very original and in pretty good shape, particularly the bed (although I didn't know at the time that long stepside beds are difficult to find), and it was my favorite color combination to boot! I went home and thought about it, and offered them $1600 for it ($200 under the asking price) and waited on pins and needles for the reply: Yes! yahoo I rented a U-haul trailer, recruited my grandpa and his Ford F-250, and went to pick it up. We used a come-a-long to winch it up on the trailer 3 feet at at a time, dragging the locked up rear wheels (2nd picture). I later found out this was because the parking brake cables had rusted in place. We only had one scare on the trip home - about 5 minutes after we left, while decending a particularly steep hill, my grandpa shifted into low gear and killed the engine. We coasted to the bottom, restarted the engine and went on our merry way. I brought the truck to my grandparents house, because my grandfather, who is an aircraft mechanic, has a very nice collection of tools and a garage/shop. It's actually a hanger, they live in a subdivision built around a private airstrip.

After we got it home and unloaded, I went through the brake system and ended up replacing not only the lines but all 5 cylinders. All the drums and shoes looked to be nearly brand new, but I had to replace the rear shoes because dragging the truck with the parking brake on tore the lining off of one of them. I also replaced the parking brake cables, sandblasted and painted the wheels brigade blue and had new tires installed, rewired the tail lights, rebuilt the carburetor, replaced the fuel pump, Changed the oil, and found an air cleaner at Leon's. I am a very fortunate Stovebolter, as Leon's is less then 5 minutes up the road from where I live!

All this took about a year and a half, and the final step was to get the engine running. I rigged a temporary tank out of a one gallon gas can sitting on the frame. The first attempt was aborted because there was a gas leak where the fuel line goes into the carburetor. I tried a few different things, and eventually found that there was a crack in the carburetor right where the fuel line went in. I put some JB Weld on the crack and came back a few days later for a second attempt. The fuel leak had stopped, but the engine still wouldn't start. My grandpa hooked a timing light up to it to see if the timing was off, and while cranking it to check that, It fired up!

All this took about a year and a half, and the final step was to get the engine running. I rigged a temporary tank out of a one gallon gas can sitting on the frame. The first attempt was aborted because there was a gas leak where the fuel line goes into the carburetor. I tried a few different things, and eventually found that there was a crack in the carburetor right where the fuel line went in. I put some JB Weld on the crack and came back a few days later for a second attempt. The fuel leak had stopped, but the engine still wouldn't start. My grandpa hooked a timing light up to it to see if the timing was off, and while cranking it to check that, It fired up! Two days later, with my family watching, I put it in gear for the first time. I wasn't used to a manual yet, and I think I let the clutch out a little fast. I shot out of the garage like a bullet, spinning the rear tires (leaving some commemorative skid marks on the floor!) drive. I went about 50 feet and the engine died. After jump-starting it, I made sure I did have it in first gear. That transmission has some very high gearing for someone who is used to tractors! My family took turns riding with me around my grandparents property, and I eventually got pretty good at shifting the transmission. My high school graduation was a few days later, and we had a party at my grandparents house, so I got to give all the guests rides! The third picture is what it looked like after I had gotten it running and driving.

I trailered it to Homecoming last year (2016) and SWEET and some others helped me get the engine running smoother. A LOT smoother. Thanks guys!

By this point I was beginning to decide that the truck was not in good enough shape to fix up a little and drive, which was my original intention. One of the things that helped me decide this was a miserably ineffective attempt to repair the cab dent. Ten minutes of continuous pounding with a pneumatic hammer had almost no effect. That probably wasn't the correct way to try to repair it, but that plus the rust issues, which were worse than I originally thought, convinced me I needed to find a new cab. since I would have to tear almost the whole truck apart, I decided to go ahead and tear the truck down to the frame and rebuild it from there. There was a 1961 C-70 sitting derelict in a field next to my Aunt and Uncle's house which the owner had already let me pick some parts off of (including an original bench seat in surprisingly good shape). I had a closer look at the cab, and it was also in fairly good shape, even though the front sheet metal was completely shot. The only problem was that the body of the truck hung over the top of the cab and there was only about 3" of clearance. I spoke with the owner, and he said If I could get it off, I could have it, and the 348 engine too! So I spent the next few months removing the front sheetmetal and disconnecting all the wires, hoses, lines and linkages (picture 4). With a lot of help and the neighbor's tractor, The engine and transmission were wrestled out, and finally the cab came off . It took a lot of maneuvering to get it out, and there are a couple new dents in the roof and drip rail, but we got it! I plan to sell the engine and a few other spare parts to help finance my project.

After bringing the cab home I stripped the truck down to the frame and started sandblasting. My rear trailing arms had started to rust, (the two halves had up to 1/4" gap between them in places!) so I bought a spare '66 frame that had a very nice set of trailing arms. Again, I am planning to sell the remains, including a decrepit oldsmobile 350 and TH400 transmision that had been grafted onto the chassis. The amount of spare parts I am accumulating is becoming alarming! big_eek

Me and my grandpa rigged a sandblasting area out of a collapsible canopy and some tarps, and I am almost done with the frame.

Whew! I think that gets us all caught up to where I am now.
Attachments
rear left quarter (LP).jpg (31.35 KB, 392 downloads)
My first view of the truck. This was the original listing picture
me opening hood 1C.jpg (282.01 KB, 395 downloads)
Getting my new baby loaded!
work finished.jpg (283.1 KB, 399 downloads)
Here it is running and driving. This picture was taken just before I loaded it on the trailer for the trip to homecoming.
c70a.jpg (279.05 KB, 393 downloads)
The donor C-70 with front sheetmetal etc. removed

Last edited by Phak1; 03/18/2025 1:18 AM.

Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Dec 2001
Posts: 14,522
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Joined: Dec 2001
Posts: 14,522
Thanks for sharing. It makes my day to see a young man not afraid to get his hands dirty and also appreciate the old Chevy's.
Keep us posted and good luck.


1937 Chevy Pickup
In the Gallery
1952 Chevy Panel
In the Gallery
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1950 Chevy Coupe
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I'd rather walk and carry a Chevy hub cap than ride in a Ferd.
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B
'Bolter
'Bolter
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very cool


I have a 55 second gen!,, work in progress
1963 long bed step side driver
Just a guy who digs old trucks!
Joined: Sep 2015
Posts: 75
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'Bolter
'Bolter
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Well unfortunately, with Christmas preparation and one thing and another, I wasn't able to get anything done on my truck since my last post, but I thought I would mention some things forgot last time.

I am planning to restore this truck to original factory condition, with a few exceptions. I am going to include a few things that are stock, but not original to this particular truck, such as two tone door panels, arm rests, side mounted spare tire, deluxe wheel (If I can find one at a reasonable price), and seat belts. The big exception is the engine. When I bought the truck, I assumed that the straight 6 under the hood was the original engine. I googled the block casting number (3994257) and came to the conclusion that it was a 250 from around 1971. I am still deciding what to do with this engine. I have had it running, and it runs smoothly except for what I believe is a sticky push-rod, and doesn't smoke, so I am kind of thinking along the lines of "if ain't broke don't fix it", plus it's 20 extra cubic inches, and I think it would be a little easier to find parts for since it was being produced more recently. On the other hand, the 230 is not really hard to find parts for, or lacking in power, and it would be original. At the moment, I am thinking I'll paint the 250 like a 230 and leave it, unless a good deal on a running 230 falls in my lap. I'm still deciding what to do with the engine if I do keep it. Like I said, it runs smoothly, and I'm a little tight on money, so I am hesitant to do a full rebuild, especially if it doesn't really need it, but I can see through the oil fill hole that there is a lot of crud built up under the valve cover, and it seems odd to be going to all this effort with the truck and not doing anything with the engine. I have had more than one person tell me to just leave it unless you plan on tearing down the engine or you'll do more harm than good. If it would be possible to clean it out by just doing a partial tear-down (i.e. removing the head), I might do that, but we'll see. I've got some time to think about it.

Since I have driven the truck without any issues (even though I have never driven it on the road, I have driven it in all 3 gears), I am thinking I'll leave the transmission alone except for changing the gear oil, although I might take it apart, replace the seals etc. and see if I can detect any problems on the horizon, like chipped or worn teeth or something. I'm not really sure what to expect. Same thing with the rear differential.

I am going to repaint it the current Brigade Blue and Cameo White two tone exterior with the Fawn interior. I am fairly certain that the truck was originally brigade blue (the paint code on the GVW plate is 504A), but i'm not sure if it was originally two-tone.

I am planning to attend McPherson College in the fall of next year (they teach automotive restoration, which I plan to do as a career), and I need to have the truck done by then. I would like to be able to drive it to homecoming next year, but that's looking a little ambitious. As I mentioned in my first post, I was planning to use the truck as my driver, but It's looking like I may have to sell it to help pay for college. I hope to have it done in time to enjoy it for at least a few weeks before I sell it. We'll see how it turns out, I might end up keeping it if I need a vehicle at college or something. If I can find someone who could teach me auto restoration, I might not even need to go to college at all.

As soon as I finish sandblasting the frame, I am going to repair the cab mounts. The mounts are fine themselves, but the bolt holes are rusted to about twice their normal size. I am going to make some steel patch plates with holes matching the factory ones and weld them to the top of the brackets. I don't have a picture yet, but I'll try to get one soon.

Tomorrow I am planning on doing some more sandblasting, hopefully I'll get the top done and get it ready to flip to do the other side. I'll try to take some pictures of the frame and sandblasting setup and post them tomorrow, but until then, here is a link to some more photos and videos of my truck. Hopefully it works!

1963 C-10 Album


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
H
Moderator: 60-66 Trucks; North Eastern Bolters
Moderator: 60-66 Trucks; North Eastern Bolters
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Joined: May 2007
Posts: 1,715
Leave the engine. Hotrod Lincoln might suggest a cleaning method but the 230 wont make the truck anymore valuable when and if sold. Enjoy the running 250. Thanks for the update and dont be affraid to ask for our help if that is what you need for homecoming.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
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'Bolter
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Thank you very much for the offer, hambone, I might just take you up on that sometime! And thank you for your advice regarding the engine, I wasn't sure what I should do with it, but you're input really helped.


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Nov 2006
Posts: 231
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'Bolter
'Bolter
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Joined: Nov 2006
Posts: 231
1963’s rule.


1963 Chevy C-10 Fleetside
2010 Chevy HHR SS GONE, NOT FORGETTEN
2003 GMC Z71
2016 Silverado High Country 2500 Diesel
2012 Chevy Camero SS Convertible
2012 Indian Chief Vintage serial #002 motorcycle
2016 Indian Chief Roadmaster

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'Bolter
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Well, after a long silence, I'm back. Unfortunatly, I still have nothing to report. ohwell

It's been so cold since the beginning of January that I haven't gone down to the unheated shop to sandblast. I'm not off to a very good start with this project journal.

To be honest, I'm posting this more for advice than as an update. While I haven't been able to actually work on the truck, I have been doing some research. My original sandblasting setup consisted of a collapsible 10' by 10' canopy with a 16" board clamped to two of the legs towards the top. The board supported a tarp. I put the frame under the canopy and sandblasted into the tarp. I'm sure any of you who have experience with sandblasting are cringing at this point, and as you might expect, sand went everywhere, particularly when I wasn't paying attention and pointed the nozzle in the wrong direction! To help remedy this, another board and tarp was hung on the opposite side, creating a sort of tunnel. This helped collect the sand, but since the whole setup was outside, any noticable breeze would wreak havoc with the tarps, the sand was hard to sweep up, and it took several hours to set up every time I wanted to use it. After a few days, we decided this setup was not working, so we managed to rearange the packed hangar and moved the setup inside. We put the canopy about 10 feet from a regular size garage door in the side of the hangar, and hung the tarps so that they made a sort open tunnel from the back of the canopy to the garage door frame. We put another tarp on the floor to help collect sand, and used yet another tarp to close of the end of the canopy. This system worked MUCH better, unless the wind was blowing directly into the door it didn't bother me, sand was easier to sweep up, no daily setup was required, and I could even work after dark. However, half of the top of the tunnel was open, and the walls of the "booth" weren't completely air tight. To finish making a short story long, I am worried about the amount of dust getting into the hangar. I have tried putting a couple of box fans at the garage door, but they aren't powerful enough to do much.
I was wondering about some other options, such as POR-15. I was originally considering organic rust removers, but it sounds like the part has to be submergedinthe solution, which rules out using them on a frame. I recently heard about POR-15. After doing enough internet research to make my head spin, I found there are several other products of a similar nature are available, the most promising sounding of which was eastwood's rust encapsulator.

I just thought I'd pick stovebolt's collective mind about which of these would be best, or any other ideas about what I should do with my frame. It has what I thinking would be described as medium rust, it hasn't weakened the frame any, but there is noticeable pitting. I'm open to just about anything, just as long as it doesn't cost too much.

Thanks in advance!


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Dec 2001
Posts: 14,522
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Joined: Dec 2001
Posts: 14,522
Admission is Free so I'll chime in with my opinion. First I like the POR 15 just follow the precautions and wear bad clothes, use throw away brushes and have a little air movement. Cheap brushes will leave a bristle here and there but keep on trucking. No big deal or pull them off later.
Also, I like to drill a 1/4" hole in the top of the POR15 can and pour out a little at a time. It will skim and dry fast when you have a little wind moving around. I put a piece of duck tape over the hole after wiping clean. I have went back and use the stuff months later. You just can't let it dry which it will in a skinny minute. (Carl, a skinny minute is faster grease lighting)

Even though you can use POR15, and rustencapsulator, over rust, my conscience would not let me do it since I had a bare frame. The por15 will not do its job if put on/over any grease, sand, or greasy stains.
Do a search on sandblasting and you'll find plenty of reading as well as search POR15. Much has been said about both. The por15 will take about a month to come off your skin so wear gloves.

......I had my chassis on two saw horses with a big piece of plastic on the ground. Even had a mild wind blowing but no neighbors were at home! The sand basically fell to the ground and in the end I shoveled up the used sand and sifted it though a screen type gizmo made for that purpose. Use it to finish up the chassis but the finer sand was a little more dusty.....but no neighbors complained.

FYI...for what its worth, I get "dust" when I use my blasting cabinet after which I use the air hose to blow it out the door or a fine bristle broom to sweep it up and use a vacuum cleaner.

So many ways.....but most use what they have.


1937 Chevy Pickup
In the Gallery
1952 Chevy Panel
In the Gallery
More photos
1950 Chevy Coupe
Pictures!

I'd rather walk and carry a Chevy hub cap than ride in a Ferd.
I can explain it to you, but I can't understand it for you smile
Joined: May 2007
Posts: 1,715
H
Moderator: 60-66 Trucks; North Eastern Bolters
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Cedric, if i am reading you right over the last 2 years, the wirewheel and POR15 route is what you need. My green 62, you have seen, was done that route. Knock off the rust scale with all sortz of wire wheels and pads, do some cleaning to get all of the grease and dirt off and then brush on the POR. The POR self levels and leaves a nice hard finish. A top coat of some other paint should be used for UV protection.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
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'Bolter
'Bolter
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Thank you both very much for the feedback! I am thinking POR-15 sounds like the way to go. I'll hopefully have another update soon!


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Apr 2010
Posts: 436
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'Bolter
'Bolter
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Posts: 436
Nice to see a young man doing the dirty work on old iron.

My first vehicle was a 1963 Chevy C10 Longbed Fleetside. I got that when I was still 15 years old and paid $500 for it. It was a rolling basket case, but it ran. It was also that same baby blue as your truck, except for the front right fender and grill surround, they were bright orange. I used the time I had from when I got it until I turned 16 to go through it and get it up to speed mechanically. When I turned 16, I had a reliable vehicle to get to work and go to school in. At that time, it wasn't much to look at, but it got me where I needed to go. It had the original 283 V8 and Powerglide 2 speed automatic. Over the years, I did a lot of work to it, including paint and various power train combinations. When I finally had to sell it, (I was getting married and needed money more than I needed 2 trucks and 2 motorcycles) it has the dark blue metal flake in the pictures below and had a 400 SBC and TH400 3 speed. I was 19 years old in those photos.

During the years I had it, it went through a lot of changes. Just about everything on it was repaired or replaced. I figured out later that the only things left on the truck from when I bought it to when I sold it were the rear window, the drive shaft, and the sheet metal in the cab. Everything else had been replaced at one time or another. Even the frame and suspension were from a 1965.

I treasure the time I spent working on that old truck with my Father. He taught me a lot during that time. Now, I am doing the same thing with my daughter on a 1962 C10 Shortbed Stepside, only this time, I am the teacher, not the student.

It sounds like you are doing the same thing with your Grandfather. It's all time well spent.

Like others have already said, there is a wealth of knowledge on this site. Feel free to ask. There are no stupid questions, except the ones left unasked.
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Joined: Dec 2001
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Moderator: Welcome Centre, Southern Bolters, Legion Hall
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Joined: Dec 2001
Posts: 14,522

Yes, seeing the younger generation tapping in with us is a good sign. I see more and more young'uns around here doing the same thing. There is one young man who works at Chic-fil-a that is trying to get an old jeep on the road. Needless to say, I am helping and encouraging him when I visit CFA....which is every day!


Stick, that picture of you and your dad is priceless. Enlarge it and hang it in your special place...... .my dad died when I was 15 but, like you, I had my daughter helping me along the way. Priceless memories for sure.


1937 Chevy Pickup
In the Gallery
1952 Chevy Panel
In the Gallery
More photos
1950 Chevy Coupe
Pictures!

I'd rather walk and carry a Chevy hub cap than ride in a Ferd.
I can explain it to you, but I can't understand it for you smile
Joined: Apr 2010
Posts: 436
6
'Bolter
'Bolter
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Joined: Apr 2010
Posts: 436
63Step,

I was looking at your album of photos and noticed you have the full gauge cluster in that C70 cab. That's a major score. You'll want to refurbish that and use it in your C10. A factory original tach is hard to come by and the aftermarket replacements are expensive. There are a few minor wiring changes to be made, but you'll like having the full instrumentation over the standard "Idiot Lights".

Edit: The Tach may not work on your 250. Those tachs were designed to work with the V8s. I'm not sure if it can be changed to work on an I6.

Last edited by 62Stick; 01/24/2018 3:57 AM. Reason: Added tach info.
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'Bolter
'Bolter
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Posts: 75
I made a little bit of progress today, so I thought I would post a quick update. Thanks stick for pointing out that I could use that gauge cluster in my truck. That hadn't occurred to me. I was thinking about the tachometer, there was a black box (excuse the lack of technical language :)) in the engine compartment that was wired to the tach, I assume this was the actual "gauge" and the needle in the dash is just a readout. Would it be possible to get one of those black boxes from another truck, maybe a 67-72 model, they could be optioned with tachs I believe, or a big truck from my era that had a tach and a 292? I haven't done any research on it yet, so I'm just throwing ideas around.

I brought the a arms, springs and trailing arms to my house, and picked up a quart of POR-15. I wire wheeled them today, tomorrow I plan on cleaning them with TSP and putting on a coat of the POR. This will be sort of a practice round before I do the frame. I also started making the patches for the cab mounts. I'll try to post another update tomorrow to say how it goes.


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Joined: Sep 2015
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Well, it took me a little longer than I expected, but I got the A-arms, trailing arms, springs, and axle crossmember painted with POR-15. I have some black chassis paint that I bought at NAPA that I will put over it for UV protection. It went very well, except for the first coat on the inside of the axle crossmember. I wasn't planning ahead, and painted the outside first, and then got paint all over my arm trying to paint the inside. dang Oh well, It's mostly gone now. We discovered some asphalt and tar remover that actually took it off pretty well, with a lot of scrubbing, as long as the POR was still tacky. It turned out alright though, and I am pleased with the outcome. I am going to use it on my frame and axle as well. Before I paint the frame, I am going to weld some patches on the cab mount brackets. I made them by taking some steel plate and marking out the holes for the cab mounting bolts, and then drilling around the perimeter of the holes with a 1/4" bit. I knocked out the centers and finishing them with a half-round file. I got the dimensions from a set of plans I found on the internet and measuring the intact mounts on my spare frame.

I think, after a long slump, things are finally moving again! yahoo

After I get the frame and suspension reassembled, I am going to reinstall the drive train. I plan on painting the engine (Instead of red, though, I think I will paint it the blue that the original engine would have been painted), and breaking into the transmission, just to check for any excessive wear and to replace anything perishable. I was thinking I would reinstall the radiator and core support, exhaust system, brake lines, and tail light wiring before I start working on the body. I may even run the engine. I would like to clean out the crud under the valve cover, if I can figure out a way to do that without a full tear-down. One thing I noticed was that I have a very odd oil fill cap. It's basically just a rubber plug, but all the ones that I can think of that I have seen are the metal, vented type. I need to replace it, the rubber is dried out, making it loose in the hole. I have not seen this style of fill cap for sale anywhere, and I like the vented style better anyway, so I'll probably install one of these, unless there is something special about my engine that prevents me from using one. I'll be looking into that. I am also starting to think about the wiring harness. The one I have now is a mix of the butchered and deteriorating original harness, and jury-rigged additions and modifications (I swear the headlights are wired with an old electrical cord!). I think I will replace the whole thing, but I am unsure what supplier to use. I am also unsure what supplier to use for the exhaust. I noticed that NAPA has the complete system for a reasonable price, but I am not sure how well it would fit. If any one has ever replaced any of this, I would appreciate any advice.

After I finish the chassis, I believe I will start with the bed, instead of the cab, as the body work will be easier and good practice for the cab and front sheet metal. one of the few modifications I would like to do to the truck is add a side mounted spare tire. I haven't decided yet whether to buy a fender with a cutout, or fabricate my own cutout, or just fabricate my own mount and forget about the fender cutout altogether (I have checked the dimensions with my current tires, and they will fit between the fender and the cab). My first choice would be to buy a fender, since the one I have now is pretty beat up (but not irrepairable), but they do seem to be expensive, so I guess I'll keep my eye out, and cross that bridge when I come to it. I did found out this week that there is a difference between fenders for an 8-ft and 6 1/2-ft beds, which I did not realize. Good to know. I am somewhat surprised that no one seems to make kit to install a cutout on a regular fender. It doesn't seem like it would be all that hard to do, but maybe I am underestimating the difficulty.

Anyway, that's my update for now, I'll try to be better about posting more often. I hope to get the patches welded on this week and get a coat or two of POR on during the brief warm spell that's coming through.
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Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Sep 2015
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There was a fairly major development with my project over the weekend, I am going to be using a different frame. I got the patches welded on to my frame, my first real welding job. They turned out pretty well I thought (1st two pics, the frame was upside down when I took them, so the background is the ceiling of the shop if anyone was wondering). Unfortunately, about the time I finished, I happened to notice a fairly major rust issue that I had somehow previously overlooked. Just ahead of the frame cross-member that sits directly over the rear axle, there is a small section of the frame rails that are reinforced with a second layer of steel. I had noticed that this second layer didn't sit tight to the frame rail, but I just thought that it was supposed to be that way. However, upon closer inspection, I found that they had been pushed apart by a large amount of expanding rust! (3rd pic)

Once I realized this, I could see that the whole reinforced area was badly eaten away from the inside out, and there was a noticeable bulge on the outside of the frame rail where the rust was expanding. I decided that, since that was the only area of the frame that Chevrolet decided to reinforce, that area must pretty critical, so I had better do something about it. I am very fortunate that, despite my attempts to sell it, I still have the spare frame that I bought for the trailing arms. It is a 1965 long bed half ton frame that is missing the parking brake and transmission support cross-members, and the rear cab mounts. It had a crudely fabricated cross-member that was designed to support the tail shaft of a TH400 and two steel plates welded to the to of the frame rails and the front axle cross-member to serve as motor mounts for a Oldsmobile 350. Modifications aside, It is in very good shape, better than my original frame, in fact. There is a lot less pitting, and of course that rust issue with the reinforcing plates is not present. I had actually thought about using it earlier, but I didn't think my original frame was all that bad, and I wanted to keep as many original components on the truck as possible. So far there are 4 different VINs associated with my truck! smile I spent some time yesterday and today removing the brake lines, rear springs, front axle suspension, and steering gear (with a nifty little ball joint separator I picked up at harbor freight) from the '65 frame. I also got a good start on grinding off the homemade motor mounts before I ran out of daylight (This frame is at my house, and not my grandpa's, where the rest of the truck is, because I was originally planning to sell it, which is easier to do from my place). I hope to get the '65 frame wire-wheeled and cleaned, and get a coat of POR on it by the end of this week. I will then transfer the two missing cross-members and the rear cab mounts over from the '63 frame. At least I get to use some of the welding I did! I am not sure whether I should use bolts or rivets to attach the missing cross-members, I believe bolts don't hold as firmly, but I'm not sure how one goes about installing such monstrous rivets. I could probably get by with bolt on the parking brake cross-member and the cab mounts (I noticed in the LMC truck catalog you can buy repro rear cab mounts, which are installed with bolts) but I'm not so sure about the transmission support cross-member.

I am not sure what I'll do with the rest of the '63 frame. I don't think it's completely irreparable, but it's beyond my current abilities. I guess if anyone is interested in it they can PM me, but I'm thinking it's just going to be scrap metal. I wouldn't mind hanging on to it until I have the time and skill to repair it, but I don't think it's really worth storing, as it would probably be at least 3 or 4 years until I could get to it. As it turned out, even though I spent a great deal of time doing a partial sandblasting job, I really didn't loose more than a few days by switching frames, as I was going to use POR-15 rather than finish the sandblasting anyway. That stuff is the greatest thing since sliced bread!

Well that's all for now, hopefully I'll have some pictures of a fully painted frame by the end of the week!
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Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Apr 2010
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When I had my old '63 C10 longbed, I bent the frame when I backed into a telephone pole at about 35mph. I hydroplaned on a wet road and spun out.

I replaced it with a '65 frame and all was good. One thing you need to look at is the way the track bar under the bed connects. '65 is different from '63. It's not hard to make it work, but it is something to consider. When I moved the transmission crossmember rearward to switch from the Powerglide to the TH400, I reattached it with bolts.

I drove that truck for another 6 years before I sold it and I know the new owner drove it for at least another 3 years before he sold it. There were never any issues with the frame or crossmember. I used grade 5 bolts when I did it. Stronger than standard grade 3, but not as brittle as grade 8 when the frame flexes.

I'm glad you caught the rust issue before you finished the frame and installed the body. It's a lot easier to do the switch at this point.

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Cedric, you and i are on the same track. Currently repairing cab mounts and crossmembers, wire wheeling in prep for POR. Hope by homecoming you all will help me drop the motor on.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
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Thank you for telling me about the track bar 62Stick, that's good to know. I looked at it, and the mount seems to be missing altogether. I'll probably remove the bracket from my frame and put it on the new one, I'll have to do some research and find out if that will work. Doug, It's neat that you and I are at the same point, it'll be fun to follow along with each other.

I got most of the frame wire wheeled today, I would have had it done sooner but this big wind slowed things down a bit. I found a whole lot of numbers stamped on the frame, and have no idea what any of them mean. It also appears to have 2 VIN numbers!? The first is in the normal spot, top of the left frame rail about 20" from the end, but whoever stamped it seems to have had a problem with the last digit. I think it's a 6. In addition, the VIN is repeated on the same frame rail, about were the cab sits EXCEPT that the last digit is a 5, not a six. Very interesting. There was also a long string of numbers on the side of both rails, right behind the front cab mount, and "S-17" on both rails, right in front of the core support brackets. I'm going to do some research and try to find out what these mean.

anyway, just thought I'd share what I got done today.


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
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Cedric, you must be busy with school. What is the latest progress and what are we going to see at homecoming?


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
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I'm very sorry that It's been so long since my last post. I was kind of waiting until I had something earth-shattering to report, then I started getting more than usually busy with school and application to the 4-year college I plan on attending in the fall, and the project journal kept getting pushed to the back burner until I sort of forgot about it. Thank you for reminding me Doug, sorry it took me two weeks to notice it!

Anyway, to get caught up, I got the frame wire brushed/wheeled and got the POR on it. It is now at my grandparents house. I drilled about 34 rivets to remove the rear cab mounts, 2nd and 3rd crossmembers, upper rear shock mounts, lower radiator mounts, and the upper trac bar mount (there were 5 3/8" rivets holding that sucker on!) from the old frame. All of the above were missing from the '65 frame. Can't imagine why, but at least all of them were present on the old frame and were serviceable. After 62Stick mentioned that the tracbar mounts were different, I went out to check and found that it was totally gone frome the new frame, and the 3 out of the five rivets which hold it (and a frame crossmember) on had been removed. I checked to see if the holes lined up with the bracket from the old frame. They were a perfect match, so I'm just going to drill out the remaining two rivets and bolt on the bracket from the old frame. I now have all of the chassis parts PORed (except the front wheel hubs, which I tucked away in a corner and forgot about) and was ready to paint them with the topcoat of black chassis paint last weekend, but I hit a snag. Whether the man at the paint store didn't give it to me, or I misplaced it, I did not have the paint data sheet for the Martin Senour chassis paint I was going to use as the final layer. When I finally got araund to tracking them down and printing them off of the Martin Senour website on friday night, the thought dawned on me that I might not be able to put that stuff directly over the POR. I don't know why I hadn't thought about it before. I bought it several months ago, when I was still planning on sandblasting the frame, and it doesn't require a primer under it, so I guess when I decided to go with POR, I just automatically assumed that POR-15 was just as good of a substrate as bare metal. Anyway, after some research (and an inquiry in the "Paint and Body Shop") I found out that no, you can't apply paint directly over POR. In order to topcoat it, you have to A.) topcoat it before the POR is fully cured, B.) wetsand the POR, or C.) put POR-15 'Tie-Coat Primer' in between the POR and the topcoat. I am planning to go the primer route, as I think this will require the least amount of time and effort. I'm glad I caught it before I started spraying the topcoat, that would have been a mess! Hopefully I'll get to the primer this week, and be ready to spray next weekend, provided the weather holds. My last class is May 3, so I should have a lot more time after that.

As far as homecoming, I don't think I'll be bringing my truck, it's not worth my borrowing a trailer to haul just a rolling chassis all the way up there, and I don't even know if I'll be that far along by homecoming. But I plan on being there for Saturday, unless an unforeseen scheduling conflict arises.

Thank you all for your patience, encourangment, and technical support.


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
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Ok. Glad you are back on the case. Be sure to bring your shopping list to homecoming. I have some things you may find you need or want.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
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I will definetly do that, I also have some parts of my own to bring.


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
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Glad I was able to help with the track bar info. Sounds like you have that handled well.

School is much more important than that old truck. School has deadlines and requirements. The truck will still be there when you're done with school.

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Doug, just for planning purposes, will I need a truck to haul any of those parts?


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
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I dont think so. We can see what you might need and go from there


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
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I made Some major progress this week, unfortunately I didn't have time to post it sooner. Last week, I bought a can of POR tie-coat primer (the gray stuff in the pictures), and my grandma helped me brush it onto all of the chassis parts. On Friday, I applied the first round of the topcoat. Through some oversight, I had forgotten to get any reducer for the paint. My grandpa had off of work that day and was going to help me, so rather than take an hour out of the day to pick some up, we brushed that on as well. On Tuesday, the rain held off for a day, and I was able to spray the last coat, since I had by then picked up some reducer. It took me a while to get a feel for the gun, but after I got used to it, things went very smoothly. At first, I had one of the valves way too far open, and I went through 1 cup of paint in about two minutes! I was suprised how quickly the gun was using paint, so next time I mixed a triple batch, and started having doubts about there being enough paint to finish. The triple batch turned out to be more than I needed, but once I mixed it I had to use it or loose it, so everything is VERY thoroughly coated now. smile I am going over tomorrow to begin assembling the chassis.

I was able to go to the Stovebolt Homecoming a few weeks ago, I didn't bring my truck, but I had a great time anyway. I learned a lot through Jerry "Hotrod Lincoln"s cylinder boring demo and starter motor tear down, and Grigg's brake line bending and flaring demonstration. I was talking with "Lugnutz" while I was there, and he was telling me about the overdrive that he has in his truck. I am completely sold on those things now! I did some research on them, and found out that the standard 3-speed in the 60-66 trucks is a Muncie SM318. If a customer wanted overdrive, the tailshaft was replaced with a Borg-Warner R-10 overdrive unit, and this was called an SM319. Armed with this knowledge, I have begun a search for a GM Borg-Warner R-10 planetary overdrive. I think this will save me a lot of money on gas and wear and tear on the engine, especially if I end up driving the truck out to school in Kansas.

Speaking of School in Kansas, the fast-approaching move-in date has caused me to change my strategy slightly. I would really like to take the truck with me when I go, but I don't think I will be able to complete the full restoration in time. I have decided to leave a few things undone, and finish them at school. It will be a great way to practice what I learn there (If I haven't already said, I am going to attend McPherson college, the only college in the nation that offers a degree in automotive restoration). One of the things I plan on leaving are the seat, since it's serviceable for the moment, and McPherson teaches is upholstery. I also think I'll leave the engine alone, except for cleaning it up, rewiring it, and installing a new exhaust system. I was told that I could replace some of the oil with diesel or kerosene, run the engine at low RPMs to clean out the crud under the valve cover, so I might do that as well. As I get closer to having to leave I'll get a better feel for whether this will be enough to allow me to bring the truck, if not I will re-evaluate leaving it behind and finishing it next summer.

I know this has been short, but hopefully it was enjoyable/informative. Hopefully I will be able to get a lot of the suspension assembled tomorrow, I'll try to do another post if I do.
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Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
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Over the past week and a half, I have reattached the frame crossmember and brackets that were removed from the old frame, assembled both the front and rear suspension, all four brakes, installed most of the brake lines, and set the engine back on the chassis. I also dug the cab out and set it on the frame so that I can begin working on that.

As suggested by 62Stick, I reattached the transmision support crossmember and parking brake equalizer crossmember with grade 5 bolts. However, I used grade 8 on the cab mounts, trac bar bracket, radiator mounting clips, and upper shock mounts since they do not need to flex as much as the frame crossmembers.

I had a few minor setbacks with the suspension and brakes that prevented me from getting it together sooner, but I am still very pleased with the progress I have made. First, I had forgotten to order the u-bolts for the lower a-arm shafts, and calls to all of the auto parts stores in the area revealed that they were not available locally. I ordered them from classic parts, and they arrived within a few days. I also realized as I was puttinbg the last brake drum over the last completed brake assembly that I had forgotten to install those winged washers that go on the anchor pins and help keep the shoes in place dang. So, off came all of the wheels and brake drums, and shoe springs again.

I used OE style rubber bushings on the trac bar, but I went with urethane rear control arm bushings, because they are easier to install.

While I was working with the front suspension, my grandpa and a friend of mine worked on reinstalling the pre-bent stainless steel brake lines. We were able to reuse all of the original junction blocks. I bought the ten piece brake line clip set from classic parts, but I can't remember were all of the clips go, so I'll have to do some research on that.

With some help, a tractor and an engine hoist I got the cab set on the frame so that I can start rust repair. Every time I look at that cab, the rust problems seem to get worse. The main one is the floorboard, especially on the driver's side, right were the rocker, kick panel, and floor board all come together. I have no experience welding pach panel, and it seems that cutting out that critical area to weld in new panels would make it very easy for the cab to get out of alignment, so repairing that rust is a rather daunting task. In fact, that area has deteriorated to such an extent that moving the cab 3 times make have already messed it up. I am toying with the idea of getting another cab in better shape, if my budget allows.

I am having a lot of fun tracking down information on my truck when I am not working on it - I downloaded the info package or my truck from the GM heritage center, and have spent many hours looking it over. Among the information is a list of available options for my model truck (C1504). One of the options listed is "G50 - Springs, Rear, 2000 lbs each." The more I look at my springs the more I think I have this option. I have a full set of half ton springs from my spare frame, and the rears on my truck seem much beefier. I have never heard of anyone else having these heavy duty springs, which makes me wonder how rare they are. My shop manual gives measurements for both types of springs, so I should probably measure them sometime to confirm that. My GVW plate reads 5000 lbs, but its a little hard to tell from the wording in the manual whether that is the GVW for that particular truck, or if that is just the maximum possible GVW that truck could have if it was optioned right.
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Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
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Very nice progress!

Most people weld in temporary support struts before they cut out for the patch panels. That keeps the cab straight and in alignment while working on it. Usually, a couple of struts from front to back in the door jamb is all it takes.

What you've done so far looks great!

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Since my last post, I have mainly been kept busy doing odd jobs to help pay for the truck, but I did work in a few things.

62Stick, good tip about reinforcing the doors before I start cutting. I have included a few pictures of the main areas of concern, and there are some more added to my shared Google photos album (now accessible through my signature, not the prettiest link, but it works. I'm still trying to become UBB literate). I also got some of the wiring and heater components stripped out of the cab

I also pulled the big truck gauge cluster from the new cab and started digging around about how I can get the tachometer work with my six cylinder. Apparently there is some kind of capacitor that can be swapped to make an 8 cylinder tach work on a six cylinder. I also confirmed that it is an external input unit, so I'll have to get the rest of the gauge off of the C-70's fender well. I was a little disappointed to find out that it is not a factory tach. It was made by Sun Electric, and it has been modified to make it fit into the factory cluster. It fits, and looks good, so I'll probably use it anyway. I noticed when I was stripping the wiring etc, out of the cab that there were 3 aftermarket gauges (temp, oil pressure, amperes. Judging by the style of them, I'd say they were installed in the 70s or 80s) that are redundant to the ones in the cluster, so I'm guessing the gauges in the cluster don't work. Hopefully I can repair them.

The main thing was that I found a Borg Warner R-10H overdrive on Craigslist in New Jersey. I picked it up on Thursday, timed it just wrong so that I was on the I-495 beltway in the middle of rush hour. It turned out when I got there that it was actually a package deal for 3 transmissions (all passenger car trannys, and only one with overdrive). The Idea is to take the overdrive off and put it on my transmission. I think I can sell the other two transmissions for close to what I paid for the lot, so that will help offset the cost of the switches, relays, etc, none of which were included. Anyway, I tore it down this morning to inspect it, it is internally in good shape EXCEPT for the planetary gears. I looks like all three shafts holding the planet gears into the cage sheared off, and one of the planet gears got pretty badly mashed up (pic attached). The sun and ring gears are still good, although the sun gear is definitely worn. I guess they must be made out of stronger material the planet gears, so the planet gears basically acted like a shear pin. I am going to post in the driveline forum about possible solutions.
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Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
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You're welcome. That's what we're all about here.

Are you sure that's the best cab of the two?? That rust is pretty nasty. I know the original cab had a major munch on the driver side rear quarter, but what about chopping and combining the two? It would be a major undertaking, but in my opinion, it may be easier than repairing the large rusted out areas in the "new" cab.

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Yes, believe it or not that is the better of the two. The only places on the old cab that is better than the new one is the area on the driver's side inner skin, and the bottom of the door pillars. In addition to having all of the same rust areas of the new cab (minus those 2), it is rusted all of the way across the top of the windshield both inside and out, and on the corner of the door column near the gas tank filler neck. I will have to scare up some pictures of the old one. An interesting suggestion about combining the two cabs, I was going to do that on a slightly less impressive scale with the two areas I mentioned. Honestly, for the cost of the patch panels, I'm thinking I could almost afford a better cab. Hambone gave me the number of a fellow in Pennsylvania who brings parts back here from the southwest, and I beginning to wonder how much he would charge for a cab.


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
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The hole on the rear of cab (where a seat belt might go) is curious. They dont rust there. I suspect you have a big nest up in the roof and the rust is caused by something that was living up in there. Poke around up in there.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
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Doug, that's what I was thinking too. I'll do some poking around and report back. Unfortunately, that area got banged up on the old cab, so I'm going to have to either try to get it back into shape, or try to find someone who will let me cut it out of their cab. I would think that piece would be the same on both styles of cab?

I also thought I'd mention that I found another sm319/R10 on ebay and snatched it up. Hopefully this one is in better shape, it looks like it in the pictures anyway (which obviously tells me the inside is in good shape, right? :))

More updates soon hopefully


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
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Moderator: 60-66 Trucks; North Eastern Bolters
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Cut a patch out of the passengerside of the crushed cab. You should be able to cut a section with the same curve - might have to flip it vertically.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: May 2007
Posts: 1,715
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Otherwise you can cut all you want from my old cab. I have all the bits and pieces off of it and it is going to scrap.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
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'Bolter
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Doug, thank you for the offer. I am going to talk to Marty about getting a new cab on Sunday, but if I decide not to go that route I would definetly like to get that piece off of your cab. Unfortunately, the rust goes all the way down to the bottom edge of the panel, which is of course the mirror image of the opposite side. If it was above the edge, I'd have been fine.

I am hopefully going to be working on the radiator core support tomorrow while I'm waiting to decide the fate of the cab, if so, I will try to post an update.

For your enjoyment, I have included some pictures of the old cab.
Attachments
20180611_161700.jpg (70.03 KB, 112 downloads)
20180611_161710.jpg (80.81 KB, 113 downloads)
20180611_161716.jpg (66.6 KB, 111 downloads)
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20180611_161624.jpg (88 KB, 109 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Posts: 75
Also, on an intersting side note, I have heard from several sources that the firewalls on these trucks were painted the same metallic beige as the interiors. However, I can find no evidence of this on either of my cabs. Both were originally brigade blue, and although both trucks were repainted, the firewalls were not, and both appear to be painted the primary body color. I have included two pictures of the firewalls to illustrate this, you can see the top layer of blue paint with red primer directly underneath. Maybe it varied based on assembly plant?
Attachments
20180606_165301.jpg (61.1 KB, 108 downloads)
20180606_165351.jpg (60.14 KB, 108 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
H
Moderator: 60-66 Trucks; North Eastern Bolters
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My 62 firewall was interior cab color. That surprised some folks as most are painted truck color. I never did find the reasons. My guess is that some plants just painted with what they had in the gun. I like the fawn collar on the firewall and I am considering what I will do with my 66 cab.

By the way - time and money goes with a new cab. You will spend quite a bit on panels, and filler on those holes.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Hello everyone, i'm back. At least for now. First I would like to apologize for (yet again) taking so long to update my project journal. It has been a crazy last few months between working multiple odd jobs for friends and family members, preparing for college, and working on my truck in my spare time. I have, however made some substantial progress since my last post.

The first thing I did was manage to track down another Borg Warner R-10 overdrive, also in New Jersey. This one, like the last one, is a passenger car transmission, supposedly from a 55-57. I took it apart just to make sure that the inside looked decent, and it did. It also had the governor and the bracket for the lockout cable, two items I did not even realize were missing on the first one. I got a color coded wiring harness complete with relay and kickdown switch for it from a fellow stovebolter by doing a partial trade with the good parts from the first overdrive, and I bought a generic pull cable from Autozone for the lockout. Being a passenger car 3-speed, the lower 2 mounting holes were not threaded, so I put grade 8 thru-bolts with nuts and lock washers in them. I replaced the driveshaft yoke seal, but I need to find the seals for the solenoid shaft and lockout lever.

The other thing I did was to bite the bullet and buy another cab. This one is a cardinal red C-60 cab from nebraska, and is in much better shape. It does have a couple of rust issues, the most major being the top inside edge of the windshield opening. The passenger side rocker will also need replaced, but that's not too hard to do and I already have a pair of OEM rocker panels that I got from a friend of mine.

I have been thinking about different ways to patch the roof rust, my main options as I see it being to remove the rusted areas and patching in the conventional method, or removing/replacing the entire inner roof panel. The white cab, for some inexplicable reason, had an absolutely perfect inner roof panel, so I will be using that to patch the red one no matter what I do. At first I thought replacing the entire inner roof panel would be the easier route, plus it would have the added benefit of allowing me to deal with any issues inside the roof before they become major. With this in mind, I purchased a spotweld cutter, and removed the outer roof skin from the white cab, both for the practice, and to facilitate removing the inner roof panel. The construction of the cab was more complex than I had anticipated, plus the inner roof panel flares out at the front corners where it joins with the inner a pillars, making the panel 2-3" wider then the opening. So, I am now reconsidering the conventional method.

In preparation for leaving for college, I disposed of as much extra bulk as I could to free up space in my grandpa's shop, and (after cutting off anything I thought might be useful) took the remains of the two old cabs to the metal recycler's. I also cut the old frame right behind the transmission crossmember, and threw the rear half away. I plan to make an engine run stand out of the front part sometime in the future.

Unfortunatly, This will probably be my last post for a while, as I am now at college in McPherson, KS, and am about to experience a new definition of the word "busy." I was not able to bring my truck with me, but hopefully I will be next year.

Until next time,
Cedric
Attachments
20180627_152718.jpg (55.87 KB, 239 downloads)
20180627_181135.jpg (57.07 KB, 240 downloads)
20180628_185533.jpg (58.38 KB, 240 downloads)
20180628_185634.jpg (50.32 KB, 236 downloads)
20180628_183110.jpg (32.06 KB, 232 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
H
Moderator: 60-66 Trucks; North Eastern Bolters
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Posts: 1,715
Thanks for the update Cedric. Have fun at school. Come back when you can.
Hambone


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Hello all,

After a much-too-long absence, I am back to working on the truck in full force, and back on the 'Bolt nanner

I'm still at college in McPherson KS studying auto restoration, but this year I was able to buy a trailer and haul the '63 out here with me, were I can work on the truck under the watchful eye of my professors, and have access to a lot of high-dollar tools that I wouldn't normally. The trip out went fairly smoothly, except for one incident about four hours from home, somewhere in the Shenandoah mountains, when the tow vehicle (a 1997 Chevy C2500 that I bought about a year ago as a daily) started overheating... badly. By the time I got to a place where I could pull over safely, the temperature gauge (which tops out at 230) was pegged, even though the A/C was off and the heater was going full blast. A large pool of coolant quickly appeared in front of the driver's side tire and there was some steam rolling out from somewhere near where the upper radiator hose attached to the radiator. Thankfully, my family was travelling with me in a second vehicle, which we used to scout around, and we managed to find a shop less than a mile away who was able to look at the truck right then. I topped off the coolant bottle and limped the truck to the shop, hoping that it was just a blown radiator hose. Nope... the radiator was cracked. The good news was, while it was expensive, they had us back on the road 4 hours later, and we were still able to make it to our intended destination that night. I think the problem may have been that the radiator cap was have been installed incorrectly, and wasn't allowing coolant to expand into the overflow bottle (unfortunately that idea didn't occur to me until after I had already removed the cap once to check the coolant level, so I have no way of knowing for sure). It was doing fine until we made a short restroom stop, where I shut the truck down for about 10 minutes (with hindsight, I probably should have left it running so coolant would circulate, but who knows). It was an uphill start out of the rest stop, merging into 75 mph traffic, followed by several straight miles of uphill pulling, and I think the combined effect of these extra stresses on the engine was enough to heat the coolant to the point were, possibly not being able to escape to the overflow bottle, it burst the radiator. With the new radiator, I was able to pull the load up hills in high gear with the A/C on without the needle budging off of normal operating temperature. So, now my daily has a new radiator and thermostat, and fresh coolant... not an altogether bad thing. I'm just glad I didn't blow a head gasket, or worse.

Anyway, now for what I've accomplished on the old truck. Last spring, I took a class in sheetmetal forming and welding, which I attempted to put into practice back home over the summer on one of the bedsides. I figured this would be an easy place to start, since it's flat, and, if I screwed it up too bad, replacements aren't that hard to come by. The welding went well. It didn't warp the metal beyond what would have been pretty easy to fix, except that I had a temporary lapse of memory, and thought that welds expanded when they cooled rather than shrunk. Acting on this, I tried to fix what little warp there was by heat-shrinking around the perimeter of the patch dang. Of course, this only made it worse, and I spent many hours over the course of the rest of the summer trying to get it back to were it was before I made my mistake. Now that I am out here, the body work has been put temporarily on the back burner. I still think I can salvage the bedside, although it will take a lot of work (some might say more work than it's worth, and they might very well be right), but I' learning by doing it, so I'll keep plugging along. I've set up shop in the "sheds," a storage unit rental establishment next door to the college, were with most of the auto students here have some kind of project they're working on. It's not much, but it has a roof, a concrete floor and a power outlet.

The reason I have made the bodywork a secondary priority is that two of the classes I am taking this semester are engine rebuilding and and drivetrain restoration, so I'm thinking it will work out well to go through these areas of the truck concurrently with these classes. As a matter of fact, the drivetrain professor is letting me rebuild my transmission as one of my in-class projects. Originally, I had decided to just put the engine and transmission back in the truck pretty much as they were, but I have since decided against that for several reasons. First, it doesn't seem right to do that considering the amount of work I'm doing to the rest of the truck. I also didn't/don't really know for sure exactly what kind of shape the mechanical components are in, and it will be a good learning experience to put everything I'm learning into practice on an actual vehicle.

I'll start with the transmission. I've actually been out here for about 5 weeks now, and have gotten a fair amount of work done. I had good intentions of resuscitating this project journal closer to the beginning of the semester, but I was just plain too busy. Anyhow, we tore the transmission down completely (the class has been divided into four groups of three which work on their class projects as a team), and found that, while it is in decent shape, it has its fair share of issues. For starters, one of the teeth on first gear was chipped, which did a little bit of damage to the cluster gear and reverse idler gear. First gear will definitely have to be replaced, but we think the other two will be alright. I have the original non-overdrive transmission out here with me, so I thought about robbing the gears out of that one, but wouldn't you know it has the exact same problem! The overdrive unit is in good shape, thankfully, although the governor is inoperative at the moment. Apparently, it is supposed to close the electrical contacts at approximately 500 RPM, so we put it in a lathe and ran it above and below that speed to test its operation. We weren't ever able to get continuity between the case and the electrical contact, despite cleaning both thoroughly with a wire wheel and cleaning up the internal points lightly with emery cloth. There is quite a bit of rust and crud inside the governor, so I'm thinking the weights are just seized. As of the last class on Wednesday, I am working on disassembling the governor so I can clean up the insides. The only other issue with the overdrive part of the transmission is that the metal worm gear which the speedometer gear and the governor run on has been absolutely shredded. It looks like the governor was locked up at one point and chewed up the threads, so I'll be looking for a new one of those, as well as a new governor drive gear. The speedometer gear in the overdrive transmission has 24 teeth, while the one that is original to the truck has 22, so I'm wondering if I'll be able to get a worm gear that is compatible with my original speedometer gear so that the gauge reads accurately. There are some other differences between the two transmissions besides the speedometer gear and the bottom mounting holes not being threaded. The shifter shafts are different lengths and have the shift arms clocked at different positions, so I figured I'd just use the side cover off the original transmission. Unfortunately, the detents which hold the transmission in gear are pretty worn on that side cover. The ones on the passenger car transmissions's side cover are in better shape, so I'm planning on putting the original shifter shafts into the new side cover. Interestingly, the shifter shaft seals on my original transmission are o-rings that fit into a groove around the shaft, while the ones on the OD trans are rubber seals pressed into the cover, so I guess I'll have a double seal on my shifter shafts, which won't hurt.

I'm also working on the engine, although not as a class project, as they don't want me holding up the class (it's divided into groups just like my drivetrain class) if it has to be sent to a machine shop or something, which I can understand. The engines we are rebuilding in that class (mostly Chevy small-block V8s) get rebuilt every year, and so it's a more controlled experience. The professor is very willing, however, to give me advice and assistance with my personal projects, and I can bring the engine, or pieces of it, into the shop for a day or two if I need to. I got the engine pretty well stripped down (removed the alternator, distributor, manifolds, wiring, etc.) and then did a leak-down test on it with a tester the school let me borrow. It was actually surprisingly decent- none of the cylinders registered outside the green band on the gauge (I think the worst was 43%). The rings were leaking on all but one of the cylinders, as were 3 of the valves. Money is a little tight, so I'm hoping I can get away with rebuilding just the head and re-sealing the whole thing. When I did the leak-down test, I pulled the valve cover off for the first time in the four years I've owned the truck. Yuck! There was enough black sludge built up under there that you had to dig to find the tops of the head bolts. Other than this though, and one extremely loose rocker arm, nothing seemed amiss. After I got done with the test, I pulled the head off, same story there. The bores are all clean and there is no scoring or pitting in any of them, although there is a noticeable amount of ring ridge. The pistons also appear to be in good shape.

My goal is to have a driveable chassis by the end of the semester. To do this, I've got to get the engine and transmission re-installed, replace the engine bay wiring and radiator, fabricate an exhaust, and track down a driveshaft and core support. It probably also wouldn't hurt to at least pull the cover off the differential and inspect it. My original one-piece driveshaft got mangled while a U-joint was being pressed in. I'm thinking of going with a two-piece unit, since the frame I'm using was set up that way when I got it, and it eliminates the chance of it bottoming out on the frame crossmember that it passes through. My original radiator core support was badly rusted, so even though I could probably salvage it if I had to, I've decided I need to pick my battles, and just get a replacement. I don't think they're too hard to find. My radiator is shot (Hmm, that seems to be a recurring theme with my vehicles grin ). The solder joints on the steel braces along the edges have all broken, leaving the braces just sort of "floating" between the tanks, and 90% of the fins have become separated from the tubes. I thought about getting it re-cored, since it is the original Harrison unit, but it seems that, if I could even find someone to do it, it would be considerably more expensive than buying a new unit. I did some research on them between classes this morning, and both Classic Parts and LMC have authentic-looking replacements available for about $350. I'd be curious to know some of your opinions on these, if any of you have used either of them and were pleased with them, and if there's any difference between the two companies. I want to keep things looking at least somewhat factory under the hood, and the engine is staying completely stock, so I really don't want to do an aluminum radiator. I had heard somewhere that somebody made an aluminum radiator that looked like the stock one when painted, as it had all the ridges and whatnot stamped into it, and I'd be fine with that if they're not too expensive, but I haven't been able to find these online anywhere. All this being said, when rubber hits the road the biggest concern is the cost. I want to do this truck right, but I can't throw money around too lightly.

Anyway, it's great to be back. I should be able to post fairly frequently from now on, although some of them may be on the shorter side depending on how busy I am with schoolwork and how much I get done on the truck.

I have plenty of pictures, so rather than post them here, I'll (hopefully) create a link to a Google Photos album. Here goes:

[url/]https://photos.app.goo.gl/p8jB2mY9QT4p78p48[url/:]


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Mar 2018
Posts: 178
C
Righty Tighty, Lefty Loosey
Righty Tighty, Lefty Loosey
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Hello Cedric;

A great journal so far, keep on posting!

I recently watched some episodes of " Barn Find Hunter" with Tom Cotter and a 1962 Ford Country Sedan which they restored and donated to McPherson College. ( Episode #63 )

Anyways, kind of interesting at least for me, that the show highlighted where you are going to college.
Tom toured the "sheds" which you mentioned above, so I was really hoping you were interviewed as part of the show.
I just watched it again looking for you or your project and too bad you are not mentioned!

Just missed your 15 seconds of fame???

Keep up the good work,
Steve
Attachments
Barn Find Snag-it.JPG (67.5 KB, 188 downloads)


1946 Chev 1/2 ton - 6V/+ground/Bias-ply original - shake/Rattle and Roll! (SOLD)
1940 Chev 1/2 ton Franken/Restomod
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Welcome back Cedric. Glad to hear of your experiences and growth. Let us know what you need for your schooling and/or project. We can get the stuff you need.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Thanks Hambone, you guys are the greatest resource I have.

Steve, I'm afraid I did miss my moment in the spotlight grin . That segment was filmed last spring before I had my truck out here, dang it. I even missed the handing-off ceremony because of a prior commitment. I did have my left arm make it into a Hemmings Classic Car article about the college last spring, though wink . In the picture below I'm the one in the green coat in the background.

I worked on the governor yesterday, got the guts removed from the case and threw them in an ultrasonic cleaner. That didn't do much, so they're now soaking in a can of solvent until tomorrow. There was a shaft seal in the bottom of the governor that we decided to replace, so we pulled the dimensions off of it so we could look it up in an old Fedral-Mogul seal catalog that the professor produced. (we figured trying to look it up by application wouldn't work too well). It came up as a 474279N, but the local O'Reilly's wasn't able to find any cross-reference for it. I'll probably go back in tonight or tomorrow with the dimensions and see if they can look it up by size (shoulda done that in the first place).

I'm also working on the solenoid. The number four terminal had been broken off at some point and then welded on slightly crooked, but I was able to bend it back where it needed to be. I'm also working on redoing the insulation around the hole in the case for the same terminal, which had dried out and fallen off. As per my instructors advice, I'm going to get three fiber washers and stack them up with the middle one sanded down a little so that it fits in the hole, and keep the whole thing together with a grommet I pirated from the upholstery department.

I'm also including a picture of my mangled speedometer worm gear, in case anyone's interested.
Attachments
Hemmings.jpg (140.74 KB, 155 downloads)
Governor Seal Seat.jpg (44.45 KB, 155 downloads)
Governor Seal.jpg (53.08 KB, 154 downloads)
Solenoid Case.jpg (60.58 KB, 153 downloads)
Speedo Worm Gear.jpg (41.97 KB, 154 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Apr 2010
Posts: 436
6
'Bolter
'Bolter
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Posts: 436
Originally Posted by 63stepsideLB
I had heard somewhere that somebody made an aluminum radiator that looked like the stock one when painted, as it had all the ridges and whatnot stamped into it, and I'd be fine with that if they're not too expensive, but I haven't been able to find these online anywhere. All this being said, when rubber hits the road the biggest concern is the cost. I want to do this truck right, but I can't throw money around too lightly.

Welcome back!!

I bought one of the aluminum radiators from a company called KKS Motor Sports through Amazon a year and a half ago. I paid $175 for it. I have been very happy with it so far. Here's a couple of before and after shots of it. The only thing missing on it is the Harrison name stamped into the radiator. I can live without that.

Have you figured out how to connect the Tach to your straight 6 yet?

Attachments
62_Radiator_raw.jpg (1.3 MB, 143 downloads)
62_Radiator_painted.jpg (1.19 MB, 143 downloads)

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Moderator: 60-66 Trucks; North Eastern Bolters
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Cedric, I have my old radiator from my 66 in my garage. Did not use it due to laziness in that I had an extra and I mocked up the engine to run on stand with the extra radiator. Did not leak when I took it out of the truck. Its yours if you want it. I am happy to get it to F-burg if you have a courier to pick it up there.
Been waiting for the right time to clear it out of the garage. no charge. Cant beat the price.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Doug, thank you so much, that would be great! I'll send you a PM so we can work out the details.

Dave, thanks for the info, that's exactly what I was thinking of. My radiator is a little different from yours it looks like, Chevy must've changed the design when they switched from the 235 to the 230. My upper tank is straight across the top, and the connection for the upper radiator hose is off to one side because there's a bracket dead center which holds the top of the radiator in place (unfortunately I don't have a picture). Mine also does not have mounting brackets on the sides, instead it is held in place by three brackets (two on the bottom, one on the top) which support the radiator with rubber pads, so there are no screws or bolts holding the radiator itself to the truck. I looked at KKS's website, and from what I can tell, they don't seem to have one that matches mine exactly. I'm sure I could make the older style one work, though, by dispensing with my mounting brackets and using the brackets on that radiator to bolt it to the core support, assuming the width is the same, or close to it. Unfortunately, I left what remained of my original core support back in Virginia, so I can't pull measurements off of it, but I could probably get somebody back home to do it. If I remember right, there were some shields on mine which helped deflect the air coming through the core support into the radiator, which I think could be easily replaced by the brackets welded on the sides of KKS's radiator. I might even be able to use the same holes. If, for some reason, Hambone's radiator doesn't work out, I 'd say that's definitely my next best option. More affordable than the exact reproductions and looks better than the normal aluminum ones, but I still get the advantages of having a three-row aluminum unit.

I haven't figured out for sure how to make that tach work yet. To be honest, I haven't given it hardly any thought since I got a hold of the cluster. I am pretty sure somebody told me, though, that there was a capacitor, or resistor, or something, that could be removed or replaced so that the tach would register a revolution every 6 impulses instead of every 8, but I just haven't looked into exactly what or where that is yet.

I pulled the governor out of the solvent yesterday, boy did that make a difference! A whole bunch of old, gummy grease came out of it, and now I can make the weights flip out by spinning it with my fingers like a top. Now, I just have to figure out what kind of lubricant to put back in the governor, and track down that darn seal! I took the dimensions of the seal, plus another half-dozen alternate part numbers I was able to track down, in to O'Reilly's, and they still weren't able to find anything on it at all frown . I will say it is a weird seal, as there is an unusually large difference between the inner and outer diameters (0.375"/0.837").

I also finished the little repair on the solenoid case. Could't find any fiber washers at the local ACE hardware with a small enough inner diameter, so I settled for rubber instead. Basically, I made sandwich out of three of them all held together by the upholstery grommet. The center one was trimmed down so that its outer diameter was the same as the diameter of the hole in the case, and all three were lightly belt-sanded before installation to thin them up just enough for the grommet to hold all three. I think it turned out pretty well, and there is no continuity between the case and the grommet, so it seems to be doing its job. If I tried, I could probably push the whole thing out from the inside, but I don't think that'll be a problem once it's installed and has the terminal screw holding it down.
Attachments
Solenoid Terminal Outside.jpg (8.15 KB, 119 downloads)
Solenoid Terminal Inside.jpg (27.99 KB, 118 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Apr 2010
Posts: 436
6
'Bolter
'Bolter
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Joined: Apr 2010
Posts: 436
Looks like a good job of fabricating with available materials.

There was a major change from the 60-62 series and the 63-66 series trucks. I had a 63 at one time. That radiator is completely different, just as you described. I was just presenting my latest purchase as an example of the aluminum radiators available.

Sounds like you have a good plan and timeline established. I'm looking forward to seeing it run. :-)

Joined: Sep 2015
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'Bolter
'Bolter
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Dave, you and me both! I haven't driven it (or even heard it run) in over two years, so I'm ready to again drive

Quick update with what I got done in class today (I'm afraid I forgot to get any pictures, though):

We re-installed the reverse idler and cluster gear, made some new gaskets, and started to get the side cover and shift arms back together. Unfortunately, one of the splined shift shafts chewed up the lip seal when we installed it, so I'll have to get a new one of those. I'm thinking next time I'll install the shift arm first and then work the seal down around it, as that should make it easier to get the seal over the splines on the shift shaft without damaging it.

I managed to find out that the seal I need for the governor is available through O'Reilly's, but it's a special order item, so they have to get it direct from National, and none of the staff who were there the last time I went in knew how to do that. So, hopefully that'll be on the way here soon. The main thing I'm waiting on right now is for the supplier to get back with me about the speedometer worm and first drive gear. I can't do much more reassembly until I get those two. I may try reaching out to some other suppliers to see if their response time is any better. Normally, I wouldn't be worried about it at all, but this is technically a class project and I feel like I am beginning to hold up the class. I suppose, worst case scenario, we can shove all the parts over to one end of the workbench and work on the next project until I get the parts.

My engine rebuilding instructor said he'd take a look at my engine tomorrow evening and tell me what he thinks, so hopefully I can get some more done to the engine this weekend.

That's all for now, folks!


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Mar 2007
Posts: 2,985
Crusty Old Sarge
Crusty Old Sarge
Joined: Mar 2007
Posts: 2,985
Just wanted to share a tip on installing your seal over the splined shaft. I have used shrink tubing in the past with pretty good results, cut the tubing long enough so that it extends past the end of the shaft, enough to pull it out once you've installed the seal. I light coat of assembly lube helps too. Good luck.

Last edited by TUTS 59; 10/10/2019 12:34 PM.

~ Craig
1958 Viking 4400
"The Book of Thor"
Read the story in the DITY
1960 Chevrolet C10
"A Family Heirloom"
Follow the story in the DITY Gallery
'59 Apache 31, 327 V8 (0.030 over), Muncie M20 4 Speed, GM 10 Bolt Rear... long term project (30 years and counting)

Come Bleed or Blister, something has got to give!!! | Living life in the SLOW lane
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
6 Offline
Joined: Sep 2015
Posts: 75
Thanks for the tip, that might be just the thing. Next time I'm in town I'll see if I can track down some of that tubing big enough to fit over the shaft


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
6 Offline
Joined: Sep 2015
Posts: 75
Well, It's been a crazy couple of weeks with school, so I haven't had time to write, but I have gotten a fair amount done on the truck.

I was finally able to track down a governor seal. An inquiry by O'Reilly's determined that the seal was no longer available from National (or anybody else), and none of the other parts places in town (including a specialty bearing and seal shop) had one. I got on the internet and managed to find an equipment company in North Carolina that still had two on the shelf. I went ahead and ordered both, and they came in in time for me to install one in class today. The first-reverse slider gear and speedometer worm gear are on the way, and when those come in I should be able to assemble the main parts of the transmission. I've got some assembly done already, the transmission output shaft, planetary gear set, and freewheeling clutch are in place in the overdrive adapter plate, along with the lockout shaft for the overdrive. The governor is also re-assembled and lubricated and the side cover is ready to reinstall, shift arms and all. I wasn't able to find any thin-walled tubing, heat-shrink or otherwise, that fit over the shift shaft, but we managed to get the shaft seal in safely by putting the shaft into the side cover first, carefully working the seal over the end of the shaft and past the splines with help from a little assembly oil, and then using a deep-well socket to drive it home.

After looking at the engine with my professor, it was determined that it would be best to do a full rebuild, so I borrowed a valve spring compressor and a cam bearing removal tool from the school and got the engine completely torn down, hot tanked, and ready for machining. The valve keepers were all pretty stuck, so I used a spark plug socket and a soft mallet to break them loose. Other than that, disassembly went smoothly. Unfortunately, my daily is starting to act up a little (a starter issue), and so I'm waiting to see how much that will cost before I send the engine to the machine shop. Worst case, I'll have to wait until the middle of next month when I get my next paycheck. I've also been working on the exhaust manifold a little. The exhaust studs were VERY rusted, so I tried using a torch to heat up the surrounding metal and then quenching the bolt with a wet rag, but I could't even get it to budge. Thankfully, I did not break it off, but when I wire wheeled around the stud to try and remove some of the scale to see if that would help, I discovered several small cracks in the manifold, so I think I'm just going to replace it. They shouldn't be too hard to find.

I'm a little short on pictures this time around, I'll try and be better about remembering to take more in the future.
Attachments
20191019_105623.jpg (184.13 KB, 161 downloads)
20191019_112936.jpg (223.83 KB, 162 downloads)
20191025_194011.jpg (174.41 KB, 160 downloads)
20191025_201403.jpg (206.29 KB, 158 downloads)
20191025_201413.jpg (228.85 KB, 158 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
6 Offline
Joined: Sep 2015
Posts: 75
Hello everyone,

Well, the transmission's together! The first/reverse and speedometer worm gears came in a while ago, as did an NOS governor drive gear (in the original box, which is kinda cool) I found on eBay, since none of the transmission places I talked to had one in stock. Assembly went pretty smoothly, or at least it did after I got the overdrive output shaft bearing turned the right way 'round, which only cost me a little time an an 88-cent Woodruff key. The two big gears arrived clean and ready to install, and all the governor gear needed was to have the pilot polished with some emery cloth on a lathe (as did the pilot on the transmission input shaft). All it needs now is the last case bolt (none of the "originals" matched, and several of them had threads that were pretty chewed up, so I decided to just replace all of them), and a plastic speedometer gear compatible with both the overdrive unit and my truck's speedometer. Tractor Supply was the only place in town that had the appropriate bolt in the correct size, but I cleaned out their supply when I bought the first four, and I've been waiting on them to get their hardware restocked ever since. No big deal, that bolt would be easy enough to install even if the transmission was in the truck. As soon as the paint class gets done practicing on it, it'll be ready to install (although I think it may be a while before I'm ready for that).

I got paid last Friday, and a new starter drive fixed my other truck's starting issue, so I should be able to take the engine to the machine shop here soon. The block, head, bellhousing, and associated covers have all been hot-tanked and cleaned, but that's as far as I've gotten with it. I want to check the head, deck, and line bore for true-ness before I take it in, so that I can get a better idea of how much I'll be spending, but I do know the crank needs ground and polished, the cylinders bored and honed, and the flywheel surfaced. I'm also having them fit the new pistons and bearings.

It's the time of year when the deadlines for all the big assignments, research papers, presentations, book reviews, etc., are bearing down on me in close succession, so I haven't had time to do much else with the truck. Things should slow down a little after this week, though.

Next January, I'm taking another sheetmetal class, and it sounds like I'll be able to bring my own stuff in to work on for class credit, so hopefully I'll knock a big chunk out of the bodywork then.
Attachments
Overdrive output shaft.jpg (60.97 KB, 137 downloads)
NOS governor gear.jpg (54.17 KB, 137 downloads)
Governor with new gear.jpg (36.71 KB, 137 downloads)
Assembled transmission.jpg (60.38 KB, 137 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Apr 2010
Posts: 436
6
'Bolter
'Bolter
6 Offline
Joined: Apr 2010
Posts: 436
Sounds like you've been making good progress. Keep us all posted on the rest of the details as classes end and the Holidays approach.

Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
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Joined: Sep 2015
Posts: 75
Hello all, hope everyone had a merry Christmas and is off to a good start in the new year.

Not much happened after my last post, other than the transmission getting painted, since I was mainly waiting on being able to take the engine to the machine shop. However, I'm back in Kansas now, and back to work. The engine should be going in this week, and today was the first day of the three-week sheetmetal class, so I've gotten the body work started.

I am going to bring the entire truck into class in the next day or two (or what there is of it, meaning the cab and chassis), but I need to get some tie-rod ends put on it before I can move it very far. I ordered them over break and had them shipped out here, but the mailroom hours are quite limited, so I wasn't able to pick them up today. Meanwhile, I'm keeping myself occupied working with the little bits and pieces that aren't mounted to the truck. Today I worked on the grille, or more specifically, a rather large kink in the center of the lower grill bar. There are also a couple of other dings, but this was by far the worst, and the fact that it is over the top of the "R" in "CHEVROLET" isn't making things any easier. I made some pretty good progress, though. The first thing I did was to use a short piece of bar stock with a slot of the proper depth cut into the end to carefully flatten out some of the flange along the bottom of the grill. This was done to make it easier to take a wire wheel to the effected area and to facilitate the use of a jaw shrinker to restore some of the curvature to the lower grill bar. After that was done, a variety of tools were used to try and work out what remained of the dent. It's not done yet, but it's way better than it was. I took too many pictures to attach directly, so here's a link to a Google Photos album:

https://photos.app.goo.gl/MbFivXq2PqLUKfVB8

After I get the grill done, the next order of business is the driver's door, and then the cab. The door is pretty well crunched, as well as being rusted out and bondo-ed over, although everything above the belt-line is in decent shape. The plan is to fabricate a new outer door skin to replace everything up to slightly below said belt-line (to make the weld easier to finish), and replace the door bottom with a repro patch panel (also languishing in the school's mailroom). The cab has two areas of concern. The easy one is the passenger side rocker, and outer floorboard area. I think I can fabricate the section of floor easily enough, and I lucked into an NOS rocker panel which I will use to replace what's left of the original. The tricky part is the header panel above the windshield. I've been given several suggestions as to how to go about patching it, including using a lap joint, plug welds and filler, but at the moment I'm leaning toward the more tedious method involving drilling out all the spot welds holding the outer roof skin giving me access to the backside of the header panel to make it easier to finish a TIG weld. I had toyed with the idea of replacing the entire inner skin just by drilling and re-welding spotwelds, but, after doing a sort of practice run by removing the good inner skin from an otherwise almost useless cab, I decided that wasn't going to work. If I do it this way, I know I'll have to be careful not to distort the windshield opening, but it does have the added benefit of allowing me to take some preventative measures with the inside of the cab roof. I'm open to suggestions.

Besides these two big issues, there's also a bunch of smaller, less intimidating projects which I will do in class if I somehow finish these, and on my own time if I don't. These mostly involve the passenger door, bed, rear fenders, and front clip (which is still back home, so I won't be getting to that until summer regardless). Here's some pictures of the rust issue that I have out here with me:

https://photos.app.goo.gl/4fMqjBdVQBNmVH1Y9

On a side note, I recently discovered that my wheels are not the correct ones. As I understand it, the correct set should have riveted tabs for holding the hubcaps on. On the wheels I have, the hubcaps are retained by three tabs stamped into the wheel itself. I don't have a picture of my wheels, but good ol' Google images gave me a picture of a set that looks to be identical. They are stamped "GM", but I have no idea what they came off of, which leaves me wondering what options I have for hubcaps since I really don't want to clean up and paint another set of rims. When I bought the truck, it had three beat-up aluminum hubcaps, which I have also included a picture of the design of. I'd like to find something fairly close to what the truck would have had originally, and they would have to be white. If any one knows of a style that they think might work, I'd be most appreciative.

That's all for now, but I should have an update every day or two for as long as this sheetmetal class runs.
Attachments
wheels.jpg (47.94 KB, 94 downloads)
hubcaps.jpg (31.31 KB, 94 downloads)


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
6 Offline
Joined: Sep 2015
Posts: 75
Hello all,

Last time, I said I'd try to do a post every other day or so... so much for the best laid plans of mice and men.

Anyhow, a great deal of progress has been made. I got the major issues pretty well worked out of the grill, but it still needs a little tweaking a few smaller dents worked out. While using a jaw shrinker to try and get the profile right on the lower bar, cracks began developing along the edge of a particularly rust-thinned section, necessitating a patch. The patch is done, and the only thing I have left to do with that section of the grill is to go back to the shrinker and finish what I started.

However, I've set that aside for now so that I can move onto bigger issues. My tie rods came in and I got them installed (I had a great deal of trouble trying to get the clamps tight enough to keep the sleeves from rotating, and they'll need a little work before I actually take the thing out on the road, but that will be a while), so I was able to push the truck over to the sheetmetal lab. I have since commenced work on the driver's door. Upon closer inspection, it was apparent that the door had been crunched and then heavily bondoed over (a layer over the entire lower half of the door up to 1/4" thick in places) at some point in its life, and then smacked into again. I scraped off some of the bondo to see how far up the door the damage went, and then used a small sledge hammer to get the door back to approximately it's original shape (got it to close for the first time since I've owned the truck grin ). I then made a new outer skin with a power hammer and a plastic 55-gallon drum (laid on its side and used as a bending die). I just finished bending up the flanges around the edges today, and hope to start welding tomorrow. I trimmed away the old skin (got it close with a cutoff wheel and then trimmed the last little bit with a pair of aviation snips), but left a couple of tabs in place for clecos that will help hold the skin in place when I go to weld it. The plan is to put down enough tacks to hold the panel in place, and then remove the clecos and trim away the tabs.

I brought the engine block, connecting rods, and flywheel into the machine shop towards the end of last week, and they're now done, so I'm planning on picking them up tomorrow. nanner

Well, that's all for now, but here's some pictures:

https://photos.app.goo.gl/avkuSZpM7Buq4HSXA


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Jul 2018
Posts: 237
P
Rustbucket Ranch
Rustbucket Ranch
P Offline
Joined: Jul 2018
Posts: 237
Looks like the truck is coming along nicely! Will be watching this! cool


1949 Chevy 3100 (In the family since new)
1955.5 Chevy 3100 - in the DITY Gallery - (Dad's truck)
1955 Chevy 6500 - in Big Bolts - (Possible parts truck?)
1958 Chevy 3800 w/9 ft bed - in Project Journals - (Current project)
1959 Chevy Spartan 10400 - in Big Bolts
Joined: Nov 2006
Posts: 231
6
'Bolter
'Bolter
6 Offline
Joined: Nov 2006
Posts: 231
That grill photo is comical to me at least.(not in anyway related to you or your repair!) I had two of em with perfect headlight buckets, and the squares in the grip were bent on the both of em! We have a one year only truck so I feel your pain when searching for parts. I have an old Army buddy buried in Culpepper . I may take a ride up that away in the fall (I spend the summer in Maine) with my '63 and see my buddy Mac, and maybe meet up with you if you ain't busy. I'm close to Galax, VA so it ain't really that far. I'm getting older and better start doing all these things I've told myself I'm gonna do one day. One day is getting shorter.
Pete


1963 Chevy C-10 Fleetside
2010 Chevy HHR SS GONE, NOT FORGETTEN
2003 GMC Z71
2016 Silverado High Country 2500 Diesel
2012 Chevy Camero SS Convertible
2012 Indian Chief Vintage serial #002 motorcycle
2016 Indian Chief Roadmaster

Joined: Sep 2015
Posts: 75
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'Bolter
'Bolter
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Joined: Sep 2015
Posts: 75
Possum, thanks! Looks like you've got some pretty cool projects yourself, I especially like that '59 Spartan grin .

Pete, I usually head out to Kansas around the middle of August for school, but if you are ever up in Culpeper when I'm there I'd love to get together. I hope I can get my truck looking as good as yours someday!

The new door skin has now been tacked, TIG welded, and filed smooth (in the pictures, there are some dark areas along the weld that make it look like I ground all the way through in a number of places. I did not, this is just black sharpie left over from a sort of guide coat I put down to help me pinpoint low spots. Nearly fooled me the first time I saw it!). I had cut away part of the inner skin to allow me better access to the inside of the door. This piece will be welded back in after I get the new door bottom installed. One area that is of concern to me is the indent near the bottom of the rear edge of the door. I believe it is for the bottom of the window track to attach to, but it got pretty badly mangled when the door took a hit, and I have doubts about my abilities to get it back to where it needs to be ( I included a picture of the same indent on the passenger's side door, which is in near-perfect condition). That whole edge of the door is pretty chewed up, actually, and I'm wishing they made a patch panel for it. Oh well, I'm sure I'll figure something out.

I hung and aligned both doors (and drilled some holes through the hinges and hinge pillars so that I can get them back in the same spot), using the body line right under the window as my point of reference, and was honestly rather shocked at the inconsistency of the factory door gap. The bottom front corner of the passenger side door (which I haven't done anything to) goes beyond the end of the rocker almost 1/4" when all the rest of the gaps are even. I guess it is just a truck, and if Chevy wasn't any more worried about it than that, I'm not either. The door skin I made had to be tweaked a little after the skin was welded to make a consistent gap along the bottom, but otherwise fit quite well. That's as far as I've gotten with the door. The class is winding down, so I will most likely have to finish the job on my own time, but I'm pleased with my progress. I won't be able to completely finish until I get the front fender patched up and reinstalled, as I'll need this for reference before I crimp the door skin on once and for all. This process has been considerably more laborious than I was expecting, but I'm sure I'll get better with practice.

The engine is back from the machine shop safe and sound, and bored .030 over. I will begin reassembling it here very shortly. Looking forward to that!

Another development worthy of mention was that I managed to score a replacement hood at a salvage yard just north of here. It has a few small dings, nothing to be concerned about, but most importantly, it is just about as close to rust-free as you can get with 57-year-old sheetmetal nanner . No pictures of it yet though, sorry.

And now, here's the pictures I do have:

https://photos.app.goo.gl/2hLdwHQGCfEe4KNK9



Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: May 2007
Posts: 1,715
H
Moderator: 60-66 Trucks; North Eastern Bolters
Moderator: 60-66 Trucks; North Eastern Bolters
H Offline
Joined: May 2007
Posts: 1,715
Looks good Cedric.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
Joined: Mar 2007
Posts: 2,985
Crusty Old Sarge
Crusty Old Sarge
Joined: Mar 2007
Posts: 2,985
Looks good from my house, nice work.


~ Craig
1958 Viking 4400
"The Book of Thor"
Read the story in the DITY
1960 Chevrolet C10
"A Family Heirloom"
Follow the story in the DITY Gallery
'59 Apache 31, 327 V8 (0.030 over), Muncie M20 4 Speed, GM 10 Bolt Rear... long term project (30 years and counting)

Come Bleed or Blister, something has got to give!!! | Living life in the SLOW lane
Joined: Sep 2015
Posts: 75
6
'Bolter
'Bolter
6 Offline
Joined: Sep 2015
Posts: 75
Hello All,

It seems that, once again, apologies are in order for dropping off the face of the earth for an extended period of time. Not long after my last post, my life kind of got turned on its head, as I'm sure it did for a lot of people, with all of this COVID stuff. On a Monday in March, rumors began circulating that faculty were making plans for the very remote possibility (Ha!) of a shutdown in the face of the pandemic. That was about all there was until the following Thursday night, when they told us to be completely packed up and moved out by the following Monday, and that classes would continue online. The storage facility where I have my shop is independent of the school, so thankfully I didn't have to haul all that off with me, because there was no way I was going to be able to haul everything back to Virginia in one pickup load. So, I had to leave the truck and most of my tools out here over the summer, which meant I was not able to get any work done on it at all. I did, however, keep myself occupied over the summer by doing some rust repair on my grandpa's newer F-250, so I was glad to get some practice in.

At any rate, school has started up again (in person, thank goodness! It's kind of hard to learn things like upholstery and engine rebuilding over a computer), so I am back in Kansas now, and work on the truck has finally resumed, although not exactly at a lightning pace.

Over the last couple of weekends, I have been working on reassembling the engine. The first step was the valves. The school has "Open Shop" most weekends, when the students can buy tickets to bring their projects in and use the school's tools and get help from professors if need be, so that is how I've been getting a lot of my engine work done. I was able to reuse the Intake valves after grinding new faces on them and cleaning up the seats, but the exhaust valves had to be replaced, and new guides and seats installed for them, which I was able to do myself on the school's machines. The valves are now reinstalled in the head, which is sitting, wrapped in plastic, on my workbench, waiting to go back on. I installed new cam bearings that came in the engine kit that the machine shop ordered for me, and gave all the lifter bores a quick run through with a hone made out of some emery cloth and a piece of welding rod (an ingenious invention of one of my professors) to remove the little bit of surface rust present. I also installed the freeze plugs. The next step is to install the crankshaft, which I will check bearing clearances on, as much for my own experience as anything, and cam shaft, which I plan to do this weekend. My goal is to have the engine reassembled and all the vital systems in place so that the truck will be able to move under its own power by the end of this fall.

I also have plans for the seat this semester. I took an upholstery class last spring (although it had to be finished online after only a few weeks of shop time), and I am in the advanced class now, which means I have the ability to work on a personal project when I finish my assigned work, which should be in the next week or so. I have an original seat in decent shape, although it has a couple of broken springs, which I am still trying to source. Over the summer, I was able to buy most of the materials I would need to make a factory-style deluxe seat cover, which will be slightly anachronous, as it will be installed over the standard spring seat base rather than the deluxe full-foam one, but It will still look good. I looked into converting my seat to full-depth foam, but apparently the frames are different, and this, combined with the prohibitive cost of foam, was enough to discourage this idea. It is a little early in the restoration process to be doing this step, I know, but the opportunity presented itself, so I shall have to do my best to keep it clean and intact while I finish the rest of the truck.

That's all I've got for now, other than some pictures. I thought about waiting until I had something really big to report, but that may be a while, so I'm going to go ahead and throw this out there. Again, I'm sorry for disappearing for so long, thank you all for your patience!

Engine Work: https://photos.app.goo.gl/r4nnCuu8skmYENr46

Seat as it sits: https://photos.app.goo.gl/cYfkc5h5uf5FVqcg6


Cedric L. Brown
1963 Chevrolet C-10 long stepside
[url] https://photos.app.goo.gl/hE3wcWiY5FENFwfK2 [url/]
Joined: Apr 2010
Posts: 436
6
'Bolter
'Bolter
6 Offline
Joined: Apr 2010
Posts: 436
Looks like good progress when you consider the obstacles you've had to surmount.

Great job! Thanks for the update.

Joined: May 2007
Posts: 1,715
H
Moderator: 60-66 Trucks; North Eastern Bolters
Moderator: 60-66 Trucks; North Eastern Bolters
H Offline
Joined: May 2007
Posts: 1,715
I was thinking about you and your likely circumstances just this weekend. I wondered if you were close to va as I drove to winchester. Glad to hear you are back at school and progressing again. I suspect you were anxious to continue with the truck. Keep us posted.


~ HB
1966 Chevrolet K-10 | Ghost: formerly Flappy Fenders | In the Stovebolt Gallery
1962 Chevrolet C10
1962 Suburban
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