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 Probably a dumb question- - - - -
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Joined: Feb 2004
Posts: 21,599
OP
Boltergeist
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Has anyone ever tried using a piece of marine-grade plywood that fits a stovebolt bed, and simply cutting precise grooves with a router to accommodate the metal hold-down strips? I've never done it, but it would seem to be a viable alternative to hassling with multiple pieces of wood, and unless someone is some sort of anal-retentive purist, the end result would seem to be the same. I'm suggesting marine-grade plywood rather than exterior because marine plywood has no voids anywhere, while plain old exterior can expose openings that could trap moisture when being cut to fit. The glue is supposedly the same (waterproof) but marine ply is designed to stay wet for extended periods of time.
Just a thought- - - - -comments? Jerry
The murder victim was drowned in a bathtub full of Rice Krispies and milk. The coroner blamed the crime on a cereal killer! Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
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 Re: Probably a dumb question- - - - -
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Joined: Apr 2005
Posts: 9,291
Grease Monkey, Moderator General Truck Talk & Greasy Spoon
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Jerry, yes it has been done. Saw it several years ago on one of the car/truck shows on TV. Too long ago for me to remember which one.
Martin '62 Chevy C-10 Stepside Shortbed (Restomod in progress) '47 Chevy 3100 5 Window (long term project) ‘65 Chevy Biscayne 4dr 230 I-6 one owner (I’m #2) ‘39 Dodge Businessmans Coupe USAF 1965-69 Weather Observation Tech (got paid to look at the clouds)
"I fought the law and the law won" now I are a retired one! Support those brave men/women who stand the "Thin Blue Line"! Hug a cop!
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 Re: Probably a dumb question- - - - -
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Joined: Dec 2005
Posts: 409
Shop Shark
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F@#d stepsides in 80's were born that way.
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 Re: Probably a dumb question- - - - -
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Joined: Nov 1995
Posts: 4,740
Unrepentant VW Lover
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Jerry -- I did my '39 bed that way ... 
John "Gort! Klaatu barada nikto. KLAATU BARADA NIKTO!!!!"
'49 Chevrolet 3804
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 Re: Probably a dumb question- - - - -
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Joined: Mar 2010
Posts: 9,476
Master Gabster
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My buddy has a panel truck and it has the original plywood bed with the bed strips on it. The older panels (not sure what years) had wood like the pickups, but there was an issue with exhaust fumes coming through the cracks. BTW, there is no need to for creating any grooves in the plywood. The bed strips will lay flat on the plywood. Carl
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 Re: Probably a dumb question- - - - -
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Joined: Sep 2001
Posts: 30,801
ace skiver
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As Carl posted:
In 1950, “. . . the floor boards of panel and canopy express models were changed to plywood construction. In the new construction a single panel of wood and five skid strips replaced thirteen floor boards and twelve skid strips. The new floor was positively sealed against dust leakage and the plywood made the floor 25 to 30% stronger than the former construction.” (from an article in the light commercial vehicle association, 1984)
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 Re: Probably a dumb question- - - - -
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Joined: Mar 2010
Posts: 9,476
Master Gabster
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The hard part will be to find a sheet of plywood over 48" wide and 6 or 8 feet long.
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 Re: Probably a dumb question- - - - -
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Joined: Dec 2001
Posts: 15,270
Boltergeist
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Order the oversize at your local lumber yard......Lowes/Home Depot.
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 Re: Probably a dumb question- - - - -
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Joined: Sep 2001
Posts: 30,801
ace skiver
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Or, if a boat repair shop is nearby (or, if your lumber yard is flexible/helpful), get a large enough sheet of appropriate thickness marine ply/grade plywood.
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 Re: Probably a dumb question- - - - -
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Joined: Mar 2011
Posts: 186
Shop Shark
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I did it five years ago when I first started with my 55.1 3600. I used a standard marine plywood from home depot (48"x96") cut it into four pieces (two at 6 3/4 " and two at 16 3/4") I only had enough rotten metal strips to make three complete strips. no grooves and no sealer because it was supposed to be temporary. five years later and outside in New York weather every night and day and used for light cargo with leaves and bird droppings and never washed I can honestly say I'm impressed with how well it held up
1955 First series 3600
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