(drilling into an engine just seems so wrong) 
I cringed before and during the drilling of the block. But, I have now done two with no problems.
Those instructions work fine. However, I suggest using a gasket and sealer on both sides of the plate (even though the instructions indicate the gaskets are optional). Use an old-pump-style gasket (a gasket for the year of the pump) on the pump side of the plate and a new-pump-style gasket (a gasket for the year of the block) on the block side of the plate.
3/4" holes will not drill through on either hole ( holes C & D ). The metal on the right is thick; but, the metal on the left is only a little thicker than the 3/4" hole. Even if you drill through on the left, it does not seem to go through to a water jacket or an oil journal. Nonetheless, do not drill deeper than 3/4" (at the point of the drill bit).
As long as you are drilling and tapping holes in the block, you might want to consider drilling and tapping the two holes at the bottom of the timing gears' cover that is behind the harmonic balancer. You do this to allow the two bolt-heads to be on the outside of the cover (rather than inside the oil pan).
Tim
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1954Advance-Design.com 1954 3106 Carryall Suburban - part of the family for 38 years
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