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Frequently Asked Questions

         According to the writer of Ecclesiastes 1:9, there is nothing new under the sun. Chances are, the question or problem you have has been faced by someone else. It might even be here.

About This Site:

  • How do I get my truck on this website?
  • Do you accept Street Rods on your site?
  • What are the good info sources?
  • How do I...

  • How do I get my new project home? (I just bought it)
  • How do I start a restoration?
  • How do I keep my restoration going? (I'm FRUSTRATED!)
  • How do I find and decipher my VIN?
  • How do I decipher my engine block and head casting numbers? (Takes you to the Inliners web site)
  • How do I convert to 4-Wheel Drive?
  • I want to drive faster than 45 mph, but how?
  • How do I install a passenger side rear-view mirror on my Advanced Design Truck?
  • How do I adjust my valves?
  • How do I remove rusted clutch-head screws without destroying everything?
  • How do I replace my rusty-beyond-use headlight retainers?
  • How do I check dwell and timing on a 6-volt system?
  • Restoration Specifics

  • What's the difference between a '39 and a '40?
  • What are the differences in the '41-'46 trucks?
  • '47-'54 Trucks -- Big trucks and pickups -- what parts interchange?
  • What oil should I use in my truck?
  • Where and how do all these cab mounting bolts and hardware go?
  • How many tailights should my truck have?
  • Should my '39 truck have turn signals?
  • How many wipers should my '39-'40 truck have?
  • How should the seats and the interior look in my '39-'40?
  • What is the true color Chevrolet used on my 1939 truck?
  • When painting, what is black, as opposed to body color?
  • Misc...

  • What is My Truck Worth -- ah, the often-asked question!
  • Trailering Tips -- Go to the show safely. Excellent primer on trailering.
  • Should I restore original or go the street rod route?
  • What is babbit?
  • What is a "Thriftmaster"?
  • What other year's cast iron headers will fit my 216?
  • I want to install a 350 CID engine, but keep my frame, steering, etc, original -- what manifolds should I use to clear everything?
  • If I install a 350 in my '47-'54 truck, will headers fit without much frame modification?
  • Should my exhaust manifold be straight or angled?
  • My Johnson Rods are out of alignment
  • How do I get my truck on this web site??

             We're glad you asked! We were beginning to wonder what was taking you so long. We've had so many now (June 2005), we've actually needed to make a page for submissions!..

    Do you accept Street Rods on your site??

             Of course we do! We originally set out to do a website just for '39s and '40s. Tom Brownell, at Vintage Truck magazine , suggested we open it up to other years as well. The street rod guys just came in on their own. They are such nice folks, we couldn't turn 'em out. So we all live together in peace and harmony, eating granola and swapping NOS stuff (yeah, right!). We also get into friendly conversations about street rods versus originals and why one would go either way. Read about it here.

    I'm new to the old truck hobby. What are the good info sources?

              The best place to start is with Hemmings Motor News, "The world's largest antique, vintage and special-interest auto marketplace." They can be found on the Lots-O-Links page. You might as well subscribe now as that's where you will find those hard-to-find parts.

             Another great magazine is "Vintage Truck" (formerly "This Old Truck"). It is "Dedicated to the preservation of pickups, vans, station wagons, light trucks and commercial cars of all makes and vintages." It is a wonderful resource for folks like us who like driving LSTs (large, slow trucks). See the Lots O' Links page for subcription information.

             There are some good clubs out there. We have quite a listing on the Clubs page in our Lots O' Links Section.

             For books, we have a Publications section (books, pubs and magazines) and go get "How to Restore Your Old Chevy Pickup" by Tom Brownell. I found mine at the local bookstore, or you can probably find it from American Classic Truck Parts. Also get the "Chevrolet Pickup Color History", by Tom Brownell and Mike Mueller, while you are there. Don't forget to pick up (nice wording, huh?) the Standard Catalog of American Light Duty Trucks, edited by John Gunnell.

             If you know any good sources I've missed, please let me know.

    How do I find and decipher my VIN?

    Answer from Barry Weeks of Weeks-End Machine:
        So you just bought the truck of your dreams, and now you want to know just exactly what you own? Or you know what you own, but the title is a mess or lost? The older they are, the more of a problem this seems to be.
        Well, first of all, all trucks should have a body serial number tag on them somewhere with the serial number and gross vehicle weight (GVW) on it. The GVW is stamped as 46 (hundred pounds) on the '40's trucks. Don't confuse this as being the year of the truck.The serial number is not stamped on the frame of '30's, '40's, and early '50's trucks. It may be on the frame of late '50's trucks near the steering box. On the pre-'39 trucks, start by looking at the dashboard or inside / outside of the firewall. '39-'46 should be found on the right side of the cowl, under the hood. Advance-Design ('47-'54) and later trucks should have a plate located on the left front door post.
        Many of these plates were just screwed on from the factory (not riveted in the older trucks), and sometimes have been removed. Reproduction blank plates are sometimes available to replace lost or damaged plates. You have to stamp your own numbers on them.
        Some states titled vehicles by the serial (VIN) number that you, hopefully, just found on the tag, but to really make life interesting, some states titled by the engine serial number (found stamped in the block to the left of the distributor), which doesn't have much to do with the body serial number. As most old trucks have had the engine replaced once or twice, your title may not match your engine if it has been replaced and your title uses an engine number. Also, some states titled vehicles by the year they were sold, and not the model year. Since production usually started in September of the year preceding the model year, you may see a title for what you would call a '39 truck, but it says '38 on the title. This can happen easily since it was sold in the last part of '38, but was really a '39 truck. Some states called this a '38 then, since it was sold in '38. I've seen this happen up into the early '50's. You may also see one that was a slow mover and got sold a year after it was made, and titled as such.
        So you can't always trust the title to tell you the correct model year. You can get alot of information from the body serial number. This will tell you the model year, sometimes the month the truck was built, which plant it was assembled at, the series (size) of truck and production sequence number.
        An example would be one of my '40 1/2-tons which has a number of : 21 KC 06 10891. The first numbers here are the plant. (1=Flint, MI / 2=Tarrytown, NY / 3=St.Louis, MO / 5=Kansas City, KS / 6=Oakland, CA / 8=Atlanta, GA / 9=Norwood, OH / 14=Baltimore, MD / 20=Los Angeles, CA / 21=Janesville, WI). Later trucks used a letter abreviation for each plant instead of numbers.(A=Atlanta, B=Baltimore, F=Flint, J=Janesville, K=Kansas City, L=Los Angeles, N=Norwood, O=Oakland, S=St.Louis, T=Tarrytown, W=Willow Run, MI). On the later trucks this letter will be found later in the serial number, such as the 3rd ('53-'55 1st series) or 5th ('55 2nd series-'59) symbol.
        Back to our example, which was assembled in Janesville, WI. This makes sense, as that would have been the closest plant to the area where I bought the truck, so it probably didn't make any cross country trips to a new owner.
        The next two symbols (KC) in our example tell me it's a '40 1/2-ton. The next two tell the month it was built, in this case, June. This would have been June of '40, as production usually ran from September-July/August. So this truck was assembled rather late in the '40 model year. This is shown in the last 4 or 5 symbols which are the production sequence number. This started at 1001 at each plant, and I have never seen one over 15000 for the 1940 trucks, but I have only had trucks from the Janesville, St. Louis and Kansas City plants.
        Another '40 truck I have is: 21 WA 10 2415. This is a 1940 133" wheelbase 1-1/2-ton that was built in October of 1939 at the Janesville, WI plant. You can see the lower sequence number here since it was built early in the model year.     The month system got really confusing during WW II. Basically, 1942 trucks were made for 43 months is what it amounted to. Sometime after the war, the month code changed from numbers to letters. A=Jan., B=Feb. etc.
        In '53 some more changes happened. The first symbol was now the series of the truck, the second symbol was the model year (3=1953), the third symbol was the plant, and the sequence numbers had gotten longer by now. With the '55 2nd series came some more changes. The first symbol was the code for the series of the truck (1/2-ton, 3/4-ton etc.) and the second symbol was a 2 for second series of '55 trucks. The 3rd and 4th symbols were the year, and then came the plant symbol. Last of course, was the sequence number (6 digits by now).
        In '56-'59, everything remained the same, except for the first two symbols were now the series. The 3rd and 4th were still the year. We will try to list the series codes here in the near future so you can identify the year and series of your truck easily. You can learn quite a bit about your truck from this little tag.

        Wayne McGee also suggested calling the Chevrolet Customer Assistance Center to get their free "Restoration Package" -- here are more details for American and Canadian GM trucks . When he received this pack, Wayne was able to decode his VIN immediatly without any problems ('52 1/2ton). There were complete engineering specs for all the trucks produced in his year and a large list of parts suppliers. This also includes engine, transmission, and rear end codes.

        And one last big. One of our newsletter sponsors, American Classic Truck Parts, has a program in their website for help with decoding your VIN. Give it a try, and feel free to give them some feedback -- they aim to please.

    How do I convert to 4-Wheel Drive?

             I would like to convert my 49 Chevy to 4x4. Four wheeldrive shops here don't have a clue as to how to do it.I would like to be able to add this feature without cutting my truck or a major frame changes.
             About the only way to do it without butchering a fine old Stovebolt is to find a set of NAPCO running gear to install in your truck. From 1951 through 1957, GM offered the NAPCO 4x4 setup as an aftermarket option (dealer installed). All you need to do is locate one of these conversion kits and essentially bolt it up.
             There are several requirements, though (There's ALWAYS a catch...). First, these kits were initially designed for use with 3/4-ton and 1-ton trucks only. This is because the torque tube enclosed driveshafts on AD 1/2 tons prohibited the installation of the transfer case. Second, the NAPCO conversion kits were designed for the specific series of trucks, i.e., you have to match the year and series of the truck to the kits (Advanced Design or Task Force series). Napco 1/2 ton units were manufactured and installed starting with the 55 2nd series through 59'. Third, the gear ratio of the rear differential must match the the NAPCO unit for the front (duh -- so must the tires).
             The Chevy NAPCO Registry has been combined with Napco Owners Group, 17123 Carys Bridge Road, Courtland, VA 23837 (our "Mr. NAPCO" and Assistant Stovebolt Page Editor (by default!) - Kevin Pennell).
             For more information on NAPCO kits, contact the Chevy NAPCO Registry, PO Box 1162, Big Rapids, MI 49307. For parts, try the parts vendors listed on the Lots-O-Links page. And definitely contact the NAPCO Owners Group.

    What is My Truck Worth?

             We often get this question and we've asked Barry Weeks, our guest columnist and awesome person, to come up with an answer:
    Well, it's not like pulling out the Kelly Blue Book and putting in a few calculations: "Yea, your truck is worth $8,563.42, and don't take one dime less!". What is your truck worth? As with anything, price varies alot with options, condition, etc ... Your truck could be worth $1,000 or $10,000. I would suggest taking your time and doing some research before you sell it so you can advertise it at the right price. You don't want to sell it too cheap and short yourself, but you also don't want to advertise it too high because you will just be wasting your time and money. Check out what comparable trucks are advertised for in Hemmings Motor News, or Deals on Wheels, or Round-Up, or whatever else is available in your area. You might also ask around in your area for the local Chevy truck "expert", maybe they can give you an idea of what to ask after seeing it. You can also look on magazine racks for an Old Cars Price Guide, they are published by Krause Publications a few times a year, and have current old car and truck prices.
             These are usually auction prices, and are not always accurate in my opinion. Prices vary in different parts of the country, and depend on demand for that particular vehicle. So do some homework, but don't spend all summer at it because seems to be harder to sell stuff towards winter.
    In addition I would like to say that when you price your truck, it should reflect how bad you want to sell it. If you want it out of here, maybe you should price it 10-15% lower than the typical asking price. If you don't care how long it takes to sell, but want top buck, then you might want to start out 10-15% higher. You might eventually find a buyer. I guess one other thing to keep in mind -- your truck may have been an "investment" by you, a "love", or a "hobby" ... it just may not have the appeal to the next buyer. I bet if you ask most of the people on the site if they'd actually get out of their truck what they paid in to it --- they won't want to tell you! (So, ask their wife!)
             If you hope to sell your truck, study the market and see what people are looking for and willing to buy. Many of the magazines and clubs that Barry mentioned are listed in the Lots O' Links page ... plug in. And don't be shy - go into the Gallery, look for a truck similar to yours and contact the person about how the priced/would price theirs. The Swap Meet page is again another resource -- you can contact the person and take a look at their truck.

    What is babbit?

             Babbit is a soft, malleable metal that is melted and poured onto connecting rods and crankshaft journal areas. It is then machined to precise tolerances. Modern engines use insert bearings to do the same job, but at a fraction of the time and cost to replace (But...Insert bearings won't win you Carlisle gold, now will they?). As any rebuilder will tell you, working with babbit bearings is a tedious and time-consuming process that will truly teach you patience. Engines running with babbit bearings also generally run at a much lower oil pressure than their insert bearing descendants. For example, my '39 216 shows, when warm, approximately 10 lbs of pressure going down the road at 30 mph -- a most peculiar sounding engine, hence the term "Babbit Pounder."

    What's the difference between a '39 and a '40?

             The '39 had a new front end design and was the first year for the two-piece windshield. The hood sides had a single chrome strip and a single louver.
    The '40 was the first year for sealed beam headlights and parking lights (mounted on the crowns of the front fenders). The grill had a wider top strip (where the Chevrolet script is). A new dash, featuring an instrument unit like on the '40 cars, was also used. In back, the bed for the '40 was lengthened to 78 inches and widenend slightly.
             For a more detailed description, please see the Illustrated Chevy Pickup Buyer's Guide article.

    What are the differences in the '41 - '46 trucks?

             Could you give me some of the differences in '41 - '46 trucks? I would like to be able to tell the differences in those years of trucks. T

    Answer from Whitney Haist:
             "Check out The Art Deco Series Site (for Chevy and GMC Trucks) and go to IDENTIFICATION and scroll down to the bottom. There is chart showing the physical differences in the models, such as rear window trim, number of bed boards, head liner, etc. Hope this helps. Just ask if you have questions... Whitney H"

    '47-'54 Big Trucks -- What parts interchange with the pickups?

             I'm trying to restore a "Big Bolt" but all I see are parts listed for pickups -- what parts interchange?

    Answer from Spanky Hardy et al:
             On the 4100 series and larger "Advance Design" trucks, all cab-related parts are the same (Including the doors and cab itself), except the floor area ( the center section of the floor, where the shifter and hand brake is located, is different). Front fenders, hood and grille are larger on the big trucks to accommodate the larger wheels and tires.

             For more info on restoring "Big Bolts," check out the article, Restoring the Big Trucks in our Tech Tips section!

    How do I start a restoration?

             Hopefully, all you've done so far is get your new project off its trailer or unhooked from the tow vehicle. Good, STOP HERE! First, go get Tom Brownell's book, "How to Restore Your Chevrolet Pickup Truck." Read it.
             Then, before you do ANYTHING, go to the Tech Tips section and read the article on Shop Safety -- it's a must read.
    Now that you are safe and ready to work, go get your camera and start taking pictures or video of EVERYTHING. In two years, when it's time to put the throttle linkage back together, you'll thank yourself. Also, document your truck's condition. Start at the front and work backwards. Write down everything, its condition and what you think needs to be done to it. I even constructed a computer data base with every part I could think of on it. It also worked as a budget.
    Once you have the truck's current condition fully documented, then, and only then, can you start taking it apart. When you disassemble the truck, have some sort of parts filing system worked out for the many small, medium and large parts coming off the truck. I used several old filing cabinets and storage bins. I tagged everything and wrote down where I stored each item. For smaller parts, I used Ziplock bags. I wrote with an indelible marker on the bags what was in the bags. This works especially well with bolts, screws and other fasteners. Otherwise, you end up with a big coffee can full of various screws and bolts and without a clue as to what is what -- (another VW lesson, Don). This came in handy two years later when I was trying to put pieces back together.
             Disassembly went in this order for me: bumpers, taillights, rear fenders, tailgate, box, running boards, hood, front fenders, grill & ornament, radiator & stand, interior (what there was of it), door glass and window regulators, doors, windshield (be VERY careful -- a two-person job) and rear cab glass, dash, cab, engine peripherals, engine & transmission, steering column and box.
             At this point, support the frame on jack stands. Now take apart the front end -- mark where the everything connects. Now drop the rear end and springs.
    Congratulations! You've disassembled your truck. Now clean, repair and put back together in the reverse order. How hard can it be?

    How do I keep my restoration going?

             I've got my truck in pieces all over the garage. It seems like I'm not getting anywhere and I'm about to take a match and torch the whole bloody mess!

             Put the matches down and step slowly away from the truck. Slowly. That's good. Keep your hands where I can see 'em. There. That's good. Now breathe.
    Seriously, we've all been where you are. Is this your first restoration? I've only done one myself, but I just about gave up, too. It was about this time of year (Winter is usually when "Restoration Frustration" strikes), the frame was together but it seemed like the body work wasn't getting anywhere. The cab was the worst. It just never seemed like I made any progress, yet I sure was spending money on the pig.
             I just got so frustrated with the whole thing. But then I put the cab away for a little while and broke out some smaller pieces and worked on them. I did a fender and got it all finished and in primer. And then I did something else small and finished it, and something else after that, until I started seeing some progress. That remotivated me. And after a while, I just got the cab going again and just determined to put my nose to it until I got it done, or die trying. Then spring came and it warmed up a little in the garage and everything was cool again.
             You are hitting "The Wall", kind of like distance runners do. You just have to keep going through it. For me, it was doing little parts -- stuff you could start and finish in a couple of days so you could see rapid progress. But also be careful about looking at too many photos of finished trucks. For me, that got to be counter productive -- "Ugh, I'll NEVER get there."
             One last thing -- don't work until you get really tired and frustrated. Don't walk away from the truck mad, tired and frustrated. Stop before you get tired of it, then put the wrenches away and turn out the light. This is supposed to be fun, right? I'm a believer in learned behavior -- if you're always working until you reach your frustration breaking point, then you will soon equate working on the truck with being really frustrated and you'll keep going to try and work through your frustration. Pretty soon, all your friends wonder where you've been, your family has moved out and your cat uses your pillow as a litter box 'cause you're obsessed with this thing that's supposed to be fun. That's the voice of experience talking. I didn't have to take a match to my truck -- my wife and daughters almost did it for me (with me tied to it).
             That's when I turned out the garage light for about two weeks and didn't even think about it. And when I went back to it, I did the small item thing for a while to rebuild my motivation. I also limited my time. When I turned out the light and left the garage, I really didn't want to. That way, I was leaving while I was still having fun. Pretty soon, it got to be fun again AND I wasn't obsessed.

    What can I do to my low speed, high rev tranny?

             My stock 1950 has a 216 and a 4 speed. The gearing is a bit low for running at 55 - 60 mph. The man who rebuilt my engine recommends against changing the gearing. He says that the transmission and engine were not designed for higher gearing. Is he right? What can I do?
    Lots of guys have the same question. With the 'ole splash-oiling, babbit bearing 216, anything over about 45 mph is way too fast -- our old trucks just weren't designed for modern-day highway speeds. And with a 4-speed tranny, your truck is designed for stump pulling down on the farm (heavy duty hauling or pulling).          He's right, the tranny in your truck isn't designed to be re-geared.
             But, the good news is that Patrick's Antique Car and Truck Parts in Mesa, Arizona, offers a rear-end ring and pinion kit that allows you to cruise at 65 mph without engine or transmission strain. The best part is that this kit works best with the 4-speed tranny (with it's lower first gear). Cool, huh?
             You can get just the ring and pinion set for about $400.00 or you can get an entire rear-end rebuilt kit as well, for $250. Contact Patrick's and ask 'em about it. Tell 'em I sent you (I don't get any commissions or anything, I just think they have good stuff). If you have a '39 or older, you might be out of luck, though. Ask anyway.
             If you go that route, though, I'd make sure your brakes and front end (steering and suspension) are all in good shape before you head out to the Interstate.

    What oil should I use in my truck?

             According to Chuck Hoback, Vintage Chevrolet Club of America's technical advisor for 1939 commercial vehicles, the recommended oil for the 216 engine is 20W non-detergent oil for winter and 30W for summer. A recent article in the Generator and Distributor, the VCCA magazine, also recommended against using multigrade oils in the 216 because they cause buildup on the iron pistons.

    How many tailights should my truck have?

             Like most of us, you probably found a weird array of lighting on the back of your truck. Mr. Hoback had Ford lights on his truck (I can't believe I used the F word!). The 1939 truck was sold with only one tail light assembly, and it was on the left side. The right side assembly was an accessory item.

    How many wipers should my '39-'40 truck have?

             One on the left. The right side wiper was an accessory item.

    Should my '39 truck have turn signals?

             To be correct, no. To be safe, yes. Turn signals were not required in 1939, but you might need them now to pass a safety inspection. Creative wiring will turn accessory parking lights into turn signals. Many of the parts suppliers out there offer wiring kits to do this.

    How should the seats and the interior look in my '39-'40?

             Seat covers were made from a rubberized fabric. Colors were brown or black. The interior color is Thunder Grey.

    When painting, what is black, as opposed to body color?

             For '39 models, fenders, headlamp buckets, wheels and undergear are Black. There is no stripe on the wheels. Speaking of stripes, the stripe on the hood and body moldings is a single 5/32" stripe. Please refer to the Tech Specs page for a list of colors.

    What is a "Thriftmaster"?

    From: Stuart Allison

             A neighbor of mine has an Advance Design Chevy truck sitting in his garage. It appears to be a one ton and has a chrome plate on the side of the hood which says "Thriftmaster 3100". I have checked in Chevy books and seen reference to an Advance Design truck model called the "Loadmaster" but have never found a listing of a Thriftmaster.
    Does anyone out there know what makes a Thriftmaster different from other Advance Design trucks?

    From: Casey
             From the 1947-2nd series to the mid 1950's, the 3100 series was refered to and sold by Chevy as the "thriftmaster." They droped that designation in mid 1950 and simply refered to the differing models by their model #'s 3100=1/2 t, 3600=3/4 t, 3800=1 ton. Then they went to a 6000 series for the Cab overs and 2 ton trucks. For the 47-2 thu the mid 50 model year, it would be appropriate to call the trucks by their "thriftmaster" or "loadmaster" designation in stead of the more popular 3100 ect.... Loadmaster was the designation for any truck over 1 ton for the above mentioned years.

    Mirror Installation

             I want to install a passenger side rearview mirror on my Advance Design truck. I got a mirror arm and bolts from the parts vendor, but no diagram on where to drill the holes. How do I do it?
             There should be a plate under the cowl once you remove the glove box. From there, drill through the stamped holes, use the bolts, plus flat washers and fine thread nuts, and your right hand mirror is on!

    How do I adjust my valves?

             I have a 1959 Apache 3600 with a 235 6 cylinder, with solid lifters. I was wondering how to adjust the valves. Submitted by Kevin Clements

    Here are three answers:
    #1 Hydraulic Lifters -- "The adjustment of the 235's valves is real fun. You need to run the engine until it comes up to operating temperature and add about 10 minutes. (About 30 Min Total). With the valve cover off and the engine running, set the valves in any order you like. I like to start at the back and work forward. You may have to go through the valves as many as 3 times before you get what you want. You need a tappet wrench to do this job, you cannot do it with a hand wrench and screw driver. This job takes a good hour to do right."
    Ted J. Welch
    Editor: The Classic Truck Shop


    #2 Solid Lifters -- "You never should attempt to adjust solid lifters with the truck running! This will only result in bent pushrods if one is inexperienced. The proper technique is listed in the shop manual, Warm the engine to 185 degree OIL temperature. Bring each valve to top, using a feeler gauge, wrench and screw driver, set the required gap as shown in the shop manual. The rocker castings can have as much as .005 difference between hot and cold. Using this technique you should have perfectly adjusted valves first time! Thanks!"
    Jim Beidatsch
    past president, Northern California Chevy/GMC Truck Club
    local Chapter Coordinator, Pickups and Panels 'n Print Magazine
    Norcal Truck Club

    #3 General (Engine NOT running) -- "I have a trick I use every day at work to set valves on inline 6 cyl. motors. Chevrolet and John Deere firing orders are the same: 153624. Set the motor to fire on #1. Set the lash on 1E, 1I, 2I, 3E, 4I and 5E. Then rotate crankshaft one revolution. #6 should be in firing position. Set lash on #6E, 6I, 5I, 4E, 3I, 2E. Your valves are all set, and it only took about 5 or 10 minutes. Remember exhaust valves are on the ends of the head, and they look different than intake valves, so it is easy to identify the valves for cyls. 2,3,4,5. I hope this will help someone. Again, thank you!"
    Carl Riemann

    Exhaust Manifolds

             In 1937, the exhaust pipe exited the exhaust manifold at the bottom, straight down. some years later, the design was changed and the exhaust pipe exited the bottom of the manifold, only at an angle pointing to the rear. My question is, what year did this change take place? I would appreciate an answer from an expert. Thanks for your help. Sincerely, Bruce.

    Answer from Barry Weeks:
             "I have both an early and late set of original Fenton cast iron headers. The early set has " '37-'48 Chev." cast right on the rear header, which comes down straight. The late set has " '49-'54 Chev." cast on the rear header, which comes down at an angle. These headers were made so that the rear one would hook up to your stock exhaust pipe, and then you only had to have a new front pipe made to split the exhaust. Both front headers to these sets are identical, just the rear outlet changed from straight to angled in '49. So my vote is for straight outlets for '48 and earlier, angled for '49 and later."

    Rusty Clutch Head Screws

             How do I get those pesky clutch head screws out when they are rusted without damaging the pieces they fasten?

    Answer from Gary W Stevens:
             "These screws can be impossible to remove when rusted. I have found two resolves:
    1. Use a speed-handle with a socket that will fit a clutch-head driver bit, like the ones used in most cordless drills, and with an enormous amount of pushing pressure they will usually turn out. Work the handle back and forth a bit to get them started.
    2. Drill the heads off, but you must use a carbide-tipped bit, like those used to drill masonry, 1/4" seems to work the best. With the head removed, the part can be removed and the piece of screw left can be delt with without destroying the removed part. Caution must be used because the masonry bit chews the head off rather quickly, again like the speed handle a lot of pressure and slow speed works best with the drilling operation."

    And here's some additional info from David Harder
    I saw the entry on the Stovebolt FAQ page regarding clutch head screws. In the past, I have used a Dremel tool with the cutting disc to cut a slot across the long portion of the clutch--this allows one to use a large flat head screwdriver to turn them.

    And from John Fenn
    Get yourself a cup of cold water, a welder and a pair of vicegrips. Take your wire welder and weld a blob of weld onto the screw or bolt about the size of a pea. Pour the water over the blob of weld then clamp on the vicegrips. The bolt or screw will undo very easily. The weld gives you something to hang onto and the cup of water shrinks the bolt inside it's thread.

    Cast Iron Header Application

             Do any other year's applications (engine sizes) cast iron headers fit my ('50) 216?

    Answer from Barry Weeks:
             "Any headers made for 1937-62 216,235,or 261 motors will fit. Stock exhaust manifolds are different from 216 to 235 because of the bolt pattern where they bolt up to the intake manifold, but since headers don't bolt to the intake, this doesn't matter.
             "Patrick's Fenton rear header will bolt up to your stock exhaust pipe ,if your stock pipe kicked back at an angle, and not straight down like pre-'49 pipes do. You will have to make a new front pipe for the duals. They sound good! Let me know if you need more info. or want info. on joining the Inliners club ( 6-cylinders nuts). Barry Weeks".

    350 Header Application

             I'm replacing my 216/235 with a small block 350. What headers will fit?

    Answer from Dave Alama:
             "Most headers made for a '67-'69 Camaro fit real well between the frame's rails. Borla's headers tend to be a bit wide for a good fit, although you could probably do a little frame grinding near the starter area to get a good fit. Most other brands, Doug's, Hedman, seem to work well without too much modification."

    Editor's Note: If you install headers using this excellent advice, you owe Dave a bag of poi.

    Headlight Retainer Replacement

    Answer from Gary W. Stevens:
             "I found a very near exact replacement for headlight retainers in '41 - '46 (probably other years, too.). They are seamless and stainless and come from the older style Volkswagen Beetle. Two of the three holes lineup and the third can be cut-off and spotwelded in the proper location."

    '54 Engine Swap

             I am installing a Chevy 350 in my '54 1/2-Ton. Does anyone know of a left side exhaust manifold or header I can use that won't interfere with the stock frame or steering box? I eventually want to return to a stock motor and don't want to change the frame or steering."
    Answer from James Jones and Barry Weeks:
              The manifolds from a '55 or '56 265 CID V8 will work. The driver's side manifold ports out the front and the passenger side manifold ports out the back. Or, take the manifolds from a more available 305 and reverse them (put the passenger side manifold on the driver's side so it ports out the front). Using a 305 manifold, though, will require about an inch or so of additional space in the front.

              A response from Toby K --The reversed 305 manifold trick is not even close to working for me so I'm wondering if I'm doing something wrong or if this trick only works on the '54 models for some reason. Right now I have the engine in and even with it pushed over towards the passenger side about an inch the reversed 305 manifold won't allow the steering box to bolt back in to it's original place on the frame.
    Answer from Barry Weeks:

              I think the 265 front dump manifolds might work, you may have to offset the motor towards the pass. side or shim the steering box towards the outside for more clearance. I have no idea about the 305 manifolds. If they would work they may be easier to find and would flow better than the old, small 265 manifolds."
              Toby K again: I just wanted to follow up and let you know that the reversed 305 manifold did NOT work for me - This was using the "universal" tubular crossmember sold in all the catalogs and a small block Chevy. I just thought I'd let you know so you could consider tweaking the stovebolt FAQ. I also traded e-mails with someone on the forum who tried the 265 exhaust and they said it DID work (ie, they were able to put the steering box back in the stock location) but they had to offset the engine about an inch towards the passenger side.

    Checking 6-volt dwell and timing

             Any suggestions how to check dwell and timing on a 6V system? I have Penske dwell/tach meter with timing light but it runs on 12 volts. My '54 Chevy has a 235 engine that runs OK but I should check these things and I am not sure how. The shop manual does not say how to do it. Do I have to get another 6V battery or is there a trick to use 12V battery?

    Answer from Randy Rundle:
              "You can use the 12-volt timing light on 6 volts -- it will just be difficult to see as the light will be half as bright as it should be. There are a couple of options. If you want to make the timing light 6 volts, you can swap out the 12-volt bulb inside of the light for a 6-volt bulb. if you use the light for modern applications as well, just find a 12-volt power source like a motorcycle battery or another car battery etc. to power the light when checking 6-volt applications. If you swap out the bulbs, remember to not connect it to the 12-volt power source or the 6-volt bulb will "protest" and not work any longer. Hope this helps ..... RR"

    Johnson Rod Alignment

    From: Maynard

             My Johnson Rods are out of alignment. What do I do?

             Well, the first thing you do is jack the truck up about 3 inches. Then you reset the Binotz fittings with a medium-sized flavitz bar (GM part #4ImA_brd). Be careful reading the dial, though, as some mechanics have accidentally stripped Binotz fittings through over-torquing. That should realign your Johnson Rods very nicely and to factory specs. Check your Service Bulletins, though, as there might have been a slight change to this procedure in the mid '50's. While you're at it, this would be a good time to check the grease level in the Fallicalator. It really is a pain to be stuck on the side of the road with a seized Fallicalator (not to mention, misaligned Johnson Rods).


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